Honda AFRICA TWIN XRV750 (1987-2002) [103/291] 54 engine clutch and transmission
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Honda AFRICA TWIN XRV750 (1987-2002) [103/291] 54 engine clutch and transmission

Honda AFRICA TWIN XRV750 (1987-2002) [103/291] 54 engine clutch and transmission

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2 54 Engine clutch and transmission 25 9 Measure the rotor tip clearance as shown 25 10 Measure the outer rotor to body clearance as shown 25 11 Measure the rotor end float as shown rotor and the pump body with a feeler gauge and compare it to the maximum clearance listed in the specifications at the beginning of the Chapter see illustration If the clearance measured is greater than the maximum listed replace the pump with a new one 11 Lay a straightedge across the rotors and the pump body and using a feeler gauge measure the rotor end float the gap between the rotors and the straightedge see illustration If the clearance measured is greater than the maximum listed replace the pump with a new one 12 If not already done withdraw the relief valve from the pump see illustration Discard its O ring Press down on the plunger and check that it moves freely in the body and returns under spring pressure see illustration Remove the circlip from the end of the relief valve body and withdraw the washer spring and valve plunger see illustrations Clean all the components in solvent Check that the plunger moves freely in the body and inspect it for wear or damage If the valve is good install the plunger into the body followed by the spring and the washer and secure them in place with the circlip see illustrations Note that apart from the O ring none of the relief valve components are available separately Fit a new O ring onto the valve see illustration and if required now fit the valve into the pump see illustration 25 12a 13 Check the pump drive chain and sprockets for wear or damage and replace them as a set if necessary 14 If the pump Is good make sure all the components are clean then lubricate them with new engine oil Fit the outer rotor into the housing with the punch mark facing the same way as noted on removal see illustration FH the inner rotor into the outer rotor so that its notches face out see illustration Slide the thick tabbed end of the shaft into the inner rotor then fit the drive pin into the shaft see illustrations Slide the shaft fully home so that the drive pin ends fit into the notches in the inner rotor see illustration Fit the thrust 25 12a Withdraw the relief valve from the pump 25 12b Check the plunger moves smoothly in the body 25 12e Insert the plunger 25 12c Remove the circlip 25 12f and the spring 25 12d and the washer spring and plunger 25 12g then fit the washer and circlip

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