Honda AFRICA TWIN XRV750 (1987-2002) [118/291] Engine clutch and transmission 2 69
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Honda AFRICA TWIN XRV750 (1987-2002) [118/291] Engine clutch and transmission 2 69

Honda AFRICA TWIN XRV750 (1987-2002) [118/291] Engine clutch and transmission 2 69

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Engine clutch and transmission 2 69 31 53c the 3rd gear pinion 54 Slide the 4th gear pinion onto the shaft with its selector fork groove facing the 3rd gear pinion see illustration 55 Slide the thrust washer onto the shaft followed by the 1st gear pinion bush the 1st gear pinion and the thrust washer see illustrations XL65OV and XRV750 models 56 During reassembly apply engine oil to the mating surfaces of the shaft pinions and bushes When installing the circlips do not expand the ends any further than is necessary Install the stamped circlips and washers so that their chamfered side faces the pinion it secures see illustration 31 43 57 Slide the 2nd gear pinion bush onto the shaft followed by the 2nd gear pinion and the splined washer then fit the circlip making sure it locates correctly in its groove 58 Slide the 5th gear pinion onto the shaft 31 53d and the splined washer onto the shaft with Its selector fork groove facing away from the 2nd gear pinion 59 Slide the slotted splined washer onto the shaft and locate it in its groove then turn it in the groove so that the splines on the washer align with the splines on the shaft and secure the washer in the groove Slide the lockwasher onto the shaft so that the tabs on the lockwasher locate into the slots in the outer rim of the spline washer 60 Slide the 4th gear pinion bush onto the shaft followed by the 4th gear pinion with its dogs facing away from the 5th gear pinion and the splined washer then fit the circlip making sure it locates correctly in its groove in the shaft 61 Slide the 3rd gear pinion onto the shaft with its selector fork groove facing the 4th gear pinion then fit the circlip making sure it locates correctly in its groove 31 53e then fit the circlip 62 Slide the splined washer onto the shaft followed by the 1st gear pinion bush and the 1st gear pinion then fit the thrust washer onto the end of the shaft 32 Initial start up after overhaul 1 Make sure the engine oil and coolant levels are correct see Daily pre ride checks Make sure there is fuel in the tank 2 Turn the engine kill switch to the ON position and shift the gearbox into neutral Turn the ignition ON Set the choke enough to encourage the bike to start but not so much as to allow it to race 3 Start the engine and allow it to run at a moderately fast idle until it reaches operating temperature 31 53f making sure it locates correctly 31 54 Slide the 4th gear pinion onto the shaft 31 55a Slide the thrust washer 31 55b the 1st gear pinion bush 31 55c and the 1st gear pinion onto the shaft 31 55d then fit the thrust washer

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