Honda AFRICA TWIN XRV750 (1987-2002) [253/291] 32 electrical system
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Honda AFRICA TWIN XRV750 (1987-2002) [253/291] 32 electrical system

Honda AFRICA TWIN XRV750 (1987-2002) [253/291] 32 electrical system

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9 32 Electrical system 32 13 Fit the Woodruff key into its slot 13 Clean the tapered end of the crankshaft and the corresponding mating surface on the inside of the rotor with a suitable solvent Fit the Woodruff key into its slot in the crankshaft it removed see illustration Make sure that no metal objects have attached themselves to the magnet on the inside of the rotor Slide the rotor onto the shaft making sure the groove on the Inside of the rotor is aligned with and fits over the Woodruff key Make sure the Woodruff key does not become dislodged when installing the rotor 14 Apply some clean oil to the rotor bolt threads and the underside of the head Install the rotor bolt with its washer making sure the slightly raised centre of the washer is facing the bolt and tighten it to the torque setting specified at the beginning of the Chapter using the method employed on removal to prevent the rotor from turning and not forgetting it has left hand threads see illustrations 32 15a Install the idle reduction gear 32 16b then install the cover 32 14a Install the bolt with its washer 15 Lubricate the idle reduction gear shaft with clean engine oil Position the gear In the crankcase making sure the smaller pinion faces inwards and its teeth mesh correctly with the teeth of the starter driven gear then slide the shaft into the gear see illustration Lubricate the starter drive gear shaft with clean engine oil Position the gear in the crankcase making sure the OUT mark faces outwards and its teeth mesh correctly with the teeth of the idle reduction gear and the starter motor shaft then slide the shaft Into the gear see illustration 16 Fit the dowels into the crankcase it removed Install the alternator cover using a new gasket making sure they locate onto the dowels and that the bores in the cover locate onto the idle reduction and starter drive gear shafts see illustrations Tighten the cover bolts evenly in a criss cross sequence 17 Reconnect the wiring at the connector s 32 15b and the starter drive gear 32 16c making sure the gear shafts locate in their bores arrows 32 14b and tighten it to the specified torque and secure it with any clips or ties previously released see illustration 32 1a b or c 18 Fill the engine with oil or top it up to the correct level according to you removal method see Chapter 1 Install the front sprocket cover belly pan and any other components also removed 33 Regulator rectifier check and replacement Check 1 On XL600V models and XRV750 L to N 1990 to 1992 models remove the right hand side panel see illustration On XL650V and XRV750 P models onwards 1993 on remove the left hand side panel see illustrations Either trace the wiring from the regulator 32 16a Locate the new gasket onto the dowels arrowed 33 1a Regulator rectifier arrowed XL600V

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