Honda TRANSALP XL600-650V (1987-2002) [132/291] Fuel and exhaust systems 4 5

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Fuel and exhaust systems 4 5 2 17e Unscrew the mounting bolts 2 17h and locate the prop between it and the bracket 18 Release the fuel hose clamp and detach the hose from the tap remember that on L to N 1990 to 1992 models there are two fuel taps see illustration On P models onwards 2 21 Take care not to dislodge the rubbers arrow as you locate the tank 2 24a Fuel tap XL600V 2 17f Remove the prop arrowed from under the seat 2 18a Detach the fuel hose arrowed 1993 on also disconnect the overflow and breather hoses from their unions on the tank noting which fits where see illustration 19 Remove the tank by carefully drawing it back and away from the hike Take care not to lose the mounting rubbers from the rear of the tank and from between the sides of the tank and the frame noting how they fit 20 Check the mounting rubbers for damage or deterioration and replace them with new ones if necessary 2 17g then raise the back of the tank 2 18b and the breather and overflow hoses arrowed later model type shown Check that the tank is properly seated and is not pinching any control cables or wires Make sure the fuel hose is fully pushed onto its union on the tap and secure it with its clamp Turn the fuel tap to the ON or RES position and check that there is no sign of fuel leakage Start the engine and check again that there is no sign of fuel leakage then shut if off Fuel tap Installation all models Removal 21 Installation is the reverse of removal noting the following If removed install the tank mounting rubbers see illustration 2 6 Make sure the rubbers remain in place when installing the tank see illustration 22 The tap should not be removed unnecessarily 23 Remove the fuel tank as described above 24 Unscrew the nut securing the tap to the tank and withdraw the tap assembly noting its orientation see illustrations 2 24b Fuel tap XL650V 2 24c Fuel tap XRV750 P models onwards