Kawasaki VULCAN 1600 CLASSIC (2003) [199/575] Engine top end 5 19

ENGINE TOP END 5-19

Camshaft Chain Tensioner

•

Install the larger spring [A], and then the ball bearing assy

[B].

○

Fit the ball bearing assy into the body until it bottoms out,

using a thin-bladed screwdriver.

•

Screw in the lockbolt [A] finger-tight to hold t he ball bear-

ing assy temporarily.

•

Install the retainer [B].

•

Install the tensioner body [A] and tighten the mounting

bolts [B] to the specified torque.

Torque - Chain Tensioner Mounting Bolts: 11 N·m (1.1

kgf·m, 95 in·lb)

•

Install the smaller spring [A] and the tensioner cap [B].

○

Set the spring end into the hollow [C] of the cap.

•

Tighten the tensioner cap to the specified torque.

Torque - Chain Tensioner Cap: 20 N·m (2.0 kgf·m, 14 ft·lb)

•

Remove the lockbolt [A] and check to be sure that the

larger spring clicks, then install the lockbolt.

Torque - Chain Tensioner Lockbolt: 4.9 N·m (0.50 kgf·m, 43

in·lb)