Kawasaki VULCAN 1600 CLASSIC (2003) [304/575] 28 crankshaft transmission

9-28 CRANKSHAFT/TRANSMISSION

Primary Gear

Primary Gear Removal

•

Remove:

Clutch Cover (see Clutch chapter)

Starter Clutch Gear (see this chapter)

•

Using the gear holder [A] to loosen the primary gear bolt

[B].

Special Tool - Gear Holder: 57001–1557

•

Install:

Clutch (see Clutch chapter)

Bolts [A]

•

Remove the water pump chain guide [B] and water pump

idle shaft holder [C] from the right crankcase.

•

Remove the primary gear bolt [A], water pump drive

sprocket [B], idle shaft [C], and idle shaft sprocket [D].

Water Pump Chain [E]

○

Stuff the cloth [F] on the holes of the crankcase so that

the pin close not drop into the c rankcase bottom.

•

Pull the primary gear [A] out of the crankshaft, and take

the pin [B] out of the idle shaft.

Primary Gear Installation

•

Fit the primary gear [A] with the boss [B] facing toward the

engine inside.