Kawasaki VULCAN 1600 CLASSIC (2003) [536/575] Water temperature switch resistance
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Kawasaki VULCAN 1600 CLASSIC (2003) [536/575] Water temperature switch resistance

Kawasaki VULCAN 1600 CLASSIC (2003) [536/575] Water temperature switch resistance
16-90 ELECTRICAL SYSTEM
Switch and Sensors
Water Temperature Switch Inspection
•
Remove the water temperature switch.
•
Suspend the switch [A] in a container of machine oil so
that the heat-sensitive portion and threaded portion are
submerged.
•
Suspend an accurate thermometer [B] with heat-sensitive
portions [C] located in almost the same depth.
NOTE
○
The switch and thermometer must not touch the con-
tainer side or bottom.
•
Place the container over a source of heat and gradually
raise t he temperature of the oil while stirring the oil gently
for even temperature.
•
Using the hand tester, measure the internal resistance of
the switch across the terminal and the body at the tem-
peratures shown in the table.
If the measurement is out of the range, replace the switch.
Water Temperature Switch Resistance
○
Rising temperature:
From OFF to ON at 113 ∼ 117°C (235 ∼ 243°F)
○
Falling temperature:
From ON to OFF at 108°C (226°F) ∼ temperature
less than ON temperature
ON: Less than 0.5 Ω
OFF: More than 1 MΩ
Switch Inspection
•
Using a hand tester, check to see that only the con-
nections shown in the table have continuity (about zero
ohms).
○
For the handlebar switches and the ignition switch, refer
to the tables in the Wiring Diagram.
If the switch has an open or short, repair it or replace it
with a new one.
Special Tool - Hand Tester: 57001–1394
Rear Brake Light Switch Connections

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