Kawasaki KLE500 (2004) [135/401] Engine top end 5 23
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Kawasaki KLE500 (2004) [135/401] Engine top end 5 23

Kawasaki KLE500 (2004) [135/401] Engine top end 5 23
ENGINE TOP END 5-23
Cylinder Head
•
Tap in the places shown with a mallet [A] to remove the
cylinder head.
Cylinder Head In stallation
•
Install the rear chain guide, knock pins [A] and new gasket
[B].
•
Install a new cylinder head gasket with "UP" [A] marked
side positioning to the right.
NOTE
○
The camshaft caps are machined with the cylinder head
so if a new cylinder head is installed, use the caps that
are supplied with the new head.
•
Tighten the 10 mm cylinder head bolts following the tight-
ening sequence. Tighten them first to about one half of
the specified torque.
Torque - Cylinder Head Bolts 10 mm: 51 N·m (5.2 kgf·m, 38
ft·lb)
Cylinder Head Bolts 6 mm: 9.8 N·m (1.0 kgf·m, 87
in·lb)
•
Tighten the 6 mm cylinder bolts.
•
Install the camshafts, camshaft caps and top chain guide.
•
Install the head oil pipes.

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