Kawasaki KLE500 (2004) [41/401] Valve clearance when cold
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Kawasaki KLE500 (2004) [41/401] Valve clearance when cold

Kawasaki KLE500 (2004) [41/401] Valve clearance when cold
PERIODIC MAINTENANCE 2-21
Maintenance Procedure
•
Measure the clearance of each valve by inserting a thick-
ness gauge [A] between the adjusting screw [B] and the
valve stem.
Valve Clearance (when cold)
Inlet
0.13 ∼ 0.18 mm (0.0051 ∼ 0.0071 in.)
Exhaust
0.18 ∼ 0.23 mm (0.0070 ∼ 0.0090 in.)
Valve Clearance Adjustment
If the valve clearance is incorrect, loosen the locknut [A]
and turn the adjusting screw [B] until the correct clearance
is obtained.
•
Tighten the locknut.
Torque - Valve Adjuster Locknuts: 25 N·m (2.5 kgf·m, 18
ft·lb)
•
Install the two caps on the alternator cover.
Clutch
WARNING
To avoid a serious burn, never touch the engine or
exhaust pipe during clutch adjustment.
Clutch Ope ratio n Inspection
Clutch Operation Inspection
•
With the engine idling, make sure that there is no noise
or abnormally heavy feeling when pulling [A] in the clutch
lever fully. Also, make sure that the shift lever operates
smoothly.
•
When moving off the motorcycle by releasing the clutch
lever gradually, make sure that the clutch does not slip
and that the clutch engages smoothly.
If the c lutch operation is insufficiency, inspect the clutch
system.
WARNING
When inspecting by running the vehicle, note a
surrounding traffic situation enough in the place of
safety.
Clutch Lever Free Play Inspection
•
Pull the c lutch lever just enough to take up the free play
[A].
•
Measure the gap between the lever and the lever holder.
If the gap is too wide, the clutch may not release fully. If
the gap is too narrow, the clutch may not engage fully. In
either case, adjust the clutch.
Clutch Lever Free Play
Standard: 2 ∼ 3 mm (0.08 ∼ 0.12 in .)

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