Kawasaki KLE500 (2004) [241/401] Final drive 11 7

FINAL DRIVE 11-7

Drive Chain

Drive Chain Case and Chain Guide Removal

•

Remove the dvive chain case mounting bolts [A], [B], and

then removed the chain case [C].

•

The chain guide [D] is installed together with the chain

case with chain case mounting bolts [B].

NOTE

○

Fit the chain case c over to the bracket groove on the

swingarm at installing the chain case.

Drive Ch ain Replacement

NOTE

○

Since the drive chain is installed through the swingarm,

the chain cannot be removed other than by cutting it.

Prepare the new link pin, link plate, O-ring, and tools

for rejoining the chain.

•

Remove:

Engine Sprocket Cover

Drive Chain Guide

•

Using the chain joint “ZJ” tool [A], cut the drive chain by

removing the link pins [B]

Recommended Tool

DID Chain Joint “ZJ”

Type:

DID KASHIMARU

Make:

DAIDO KOGYO

Pin Holder [A]

U type Holder [B]

Plate Holder [C]

Cutting and Rivetting Pin [D]

Adjusting Pin [E]

Aligning Mark [F]