Kawasaki KLE500 (2004) [31/401] Periodic maintenance 2 11
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Kawasaki KLE500 (2004) [31/401] Periodic maintenance 2 11

Kawasaki KLE500 (2004) [31/401] Periodic maintenance 2 11
PERIODIC MAINTENANCE 2-11
Specifications
Item Standard Service Limit
Fuel System
ThrottleGripFreePlay 2 ∼ 3 mm (0.08 ∼ 0.12 in.)
–––
Idle Speed 1 200 ±50 r/min (rpm) –––
Engine Top End
Valve Clearance
Inlet 0.13 ∼ 0.18 mm (0.0051 ∼ 0.0071 in.) –––
Exhaust 0.18 ∼ 0.23 mm (0.0070 ∼ 0.0090 in.) –––
Clutch
Clutch Lever Free Play 2 ∼ 3 mm (0.08 ∼ 0.12 in.) –––
Wheels/Tires
Air Pressure
Front 150 kPa (1.5 kgf/cm², 21 psi) –––
Rear 225 kPa (2.25 kgf/cm², 32 psi) –––
Tread Depth
Front
Dunlop 6.9 mm (0.27 in.) 1 mm (0.04 in.)
Bridgestone 6.0 mm (0.24 in.)
Rear
Dunlop
8.8 mm (0.35 in.) 2 mm (0.08 in.)
(Up to 130 km/h
(80 mph))
Bridgestone 8.5 mm (0.33 in.) 3 mm (0.12 in.)
(Over to 130 km/h
(80 mph))
Rim Runout
Axial
0.5 mm (0.02 in.) 1.5 mm (0.06 in.)
Radial
0.8 mm (0.03 in.) 1.5 mm (0.06 in.)
Final Drive
Drive Chain Slack 2 ∼ 12 mm (0.08 ∼ 0.47 in.)
–––
Drive Chain Wear (20-link length) 317.5 ∼ 318.2 mm (12.50 ∼ 12.53 in.) 323 mm (12.7 in.)
Brakes
Brake Fluid Grade DOT4
–––
Pad Lining Thickness
5.5 mm (0.203 in.) 1 mm (0.04 in.)
Brake Light Timing
Front
ON after 10 mm (0.39 in.) lever travel
–––
Rear
ON after 15 mm (0.59 in.) pedal travel –––
Electrical System
Spark Plug G ap 0.6 ∼ 0.7 mm (0.024 ∼ 0.028 in.) –––
Replacement Parts
Coolant Capacity 1.7 L (1.8 US q t) –––
Engine Oil
Grade API SE, SF, SG or
API SH or SJ with JASO MA
–––
Viscosity SAE10W-40 –––

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