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GPX250R (1987)
Инструкция по эксплуатации Страница: 175

Kawasaki GPX250R (1987) [175/248] Front fork assembly

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SUSPENSION 12 5 oThe oil seal washer and guide bushes come off with the inner tube Install the outer tube guide bush with a used guide bush as a tool by tapping the used guide bush with the driver special tool until it stops The split of the bush must be faced toward the right or left Install the washer Replace the oil seal with a new one Apply oil to the outside of the inner tube and install the oil seal with the same driver special tool 57001 1219 so that the marked side faces out Guide Bush Installation A Inner Tube Guide Bush B Outer Tube Guide Bush C Washer D Oil Seal Front Fork Assembly OFork assembly is the reverse of disassembly Note the following Check the top plug O rings for damage Replace them with new ones if damaged Replace the oil seal removed with a new one Inspect the guide bushes see Guide Bush Inspection and replace them with new ones if necessary Insert the cylinder unit with the short spring installed into the inner tube Insert the cylinder base in the bottom of the outer tube Insert the inner tube and cylinder as a set into the outer tube 4 New Guide Bush 5 Front and Rear 1 Driver 57001 1219 2 Used Guide Bush 3 Split Install the dust seal and circlip by hand Pour in the type and amount of fork oil specified see Specifications and adjust the oil level Install the fork main spring so that the smaller diam eter end is facing down Inner Tube Inspection 1 Cylinder Unit with Rebound Spring 2 Cylinder Base If the drain bolt was removed check the gasket for damage Replace the damaged gasket with a new one Apply non permanent locking agent to the Allen bolt Tighten the Allen bolt to the specified torque using the front fork cylinder holder handle special tool PN 57001 183 and holder adapter special tool PN 57001 1057 to stop the cylinder from turning Visually inspect the inner tube and repair any damage Nicks or rust damage can sometimes be repaired b using a wet stone to remove sharp edges or raised area which cause seal damage If the damage is not repairable replace the inner tub Since damage to the inner tube damages the oil sea replace the oil seal whenever the inner tube is repaire or replaced Temporarily assemble the inner and outer tubes an pump them back and forth manually to check fo smooth operation CAUTION o f the inner tube is badly bent or creased replac it Excessive bending followed by subsequent straigh ening can weaken the inner tube

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