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Olympus AxSEAM [25/116] Introduction
![Olympus AxSEAM [25/116] Introduction](/views2/1665793/page25/bg19.png)
10-013816-01EN, Rev. 2, June 2020
Introduction 17
Introduction
This manual provides instructions for assembling, installing, and operating the
AxSEAM scanner. The AxSEAM scanner is a versatile pipe and tube semi-automatic
scanner that can be used to inspect longitudinal welds on pipes of 152.4 mm (6 in.)
outside diameter (OD) and greater as well as circumferential welds on pipes of
254 mm (10 in.) OD and greater.
The AxSEAM was designed to be easy to set up. Only a few operations are required to
adapt to a new diameter or configuration. No tools is necessary to operate the
AxSEAM.
This manual is organized to allow a progressive understanding of the scanner’s
different functions. Each section, however, is complete in itself. This manual is
therefore a useful reference.
The AxSEAM scanner is designed to be used with an OmniScan series instrument. For
details on instrument and software operation, refer to the OmniScan MX, MX2, and X3
User’s Manual or OmniScan SX User’s Manual, as well as the OmniScan MXU Software
User’s Manual.
NOTE
Содержание
- 013816 01en rev 2 june 2020 1
- Axseam 1
- Longitudinal weld scanner 1
- User s manual 1
- Important information please read before use 5 3
- Introduction 17 3
- Labels and symbols 1 3
- List of abbreviations vii 3
- Table of contents 3
- Operating the axseam scanner 63 4
- Overview 19 4
- Preparing the scanner for an inspection 59 4
- Scanner assembly and setup 33 4
- Index 105 5
- List of figures 101 5
- List of tables 103 5
- Maintenance 69 5
- Spare parts 77 5
- Specifications 93 5
- List of abbreviations 7
- Labels and symbols 9
- Important information please read before use 13
- Instruction manual 13
- Intended use 13
- Scanner compatibility 14
- Presence of visual interferences or phantom spots 15
- Repair and modification 15
- Safety signal words 16
- Safety symbols 16
- Note signal words 17
- General warnings 18
- Safety 18
- Warnings 18
- Ce european community 19
- Equipment disposal 19
- Weee directive 19
- China rohs 20
- Emc directive compliance 20
- Fcc usa compliance 21
- Important information please read before use 13 21
- Kc south korea community 21
- Korea communications commission kcc 21
- This device complies with the requirements of kn 61000 6 2 and kn 61000 6 4 concerning electromagnetic compatibility the kc marking indicates compliance with the above standards 21
- This product has been tested and found to comply with the limits for a class a digital device pursuant to part 15 of the fcc rules these limits are designed to provide reasonable protection against harmful interference when the product is operated in a commercial environment this product generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction 21
- 이 기기는 업무용 환경에서 사용할 목적으로 적합성평가를 받은 기기로서 가정용 환 경에서 사용하는 경우 전파간섭의 우려가 있습니다 21
- Fcc supplier s declaration of conformity 22
- Ices 001 canada compliance 22
- Packing and return shipping 23
- Warranty information 23
- Technical support 24
- Introduction 25
- Axseam case contents 27
- Overview 27
- Scanner key components 28
- Figure 1 2 the axseam scanner 29
- Longitudinal inspection scanning pivot system 29
- Overview 21 29
- The scanner frame is manually moved across an inspection surface by an operator two handle surfaces are provided on the frame to control the scanner 29
- This system is used to adapt to different pipe diameters when scanning in the longitudinal direction for the pipe diameters of 406 mm 16 in and smaller put the system at the lowest position for the pipe diameters greater than 406 mm 16 in put the system at the higher position depending on the probe model and separation distance some configurations may require to have the system set at the higher position on pipes that are between 406 mm 16 in od and 660 mm 26 in od 29
- Circumferential inspection scanning pivot system 30
- Wheels 30
- Brake system 31
- Encoder 31
- Quick reference probe holder position rulers 32
- Umbilical attachment 32
- Scandeck module 33
- Probe holder 35
- A quick action lever is used to loosen the probe holder so it can slide on the probe holder mounting rail or be removed from the frame altogether 36
- Chapter 1 28 36
- Figure 1 7 probe holder components 36
- Positioning lever 36
- Springs 36
- Three different sets of springs are provided with different spring rates and they can quickly be changed without tools to adjust the pressure between the wedge and the part for different configurations 36
- Changing the probe holder mounting rail angle for longitudinal scanning 41
- Scanner assembly and setup 41
- To change the probe holder mounting rail angle 41
- Changing the frame angle for circumferential scanning 43
- To change the frame angle for circumferential scanning 43
- Installing a probe holder on the scanner 45
- To install a probe holder on the scanner 45
- Sliding the probe holder 47
- To slide the probe holder 47
- Operating the probe holders 49
- Chapter 2 42 50
- Figure 2 12 probe holder assembly parts 50
- Loosen the yoke arm thumb screw and then slide one of the yoke arms outward to the tip of the yoke pivoting beam the screw and the arm must stay attached to the probe holder figure 2 13 on page 43 50
- To install or remove a probe wedge assembly in the probe holder 50
- To use shims with 40 mm wide wedges 52
- Using shims with 40 mm wide wedges 52
- Adjusting the carbide wear pins on wedges 54
- Basic operations on probes and wedges 54
- To adjust the carbide wear pins on a wedge 54
- Replacing a phased array probe or a wedge 55
- To replace a phased array probe or a wedge 55
- Flipping a probe holder 56
- To flip a probe holder from left to right or vice versa 56
- Connecting cables and tubes 60
- To connect cables and tubes 60
- Figure 2 25 water tubing assembly 61
- Scanner assembly and setup 53 61
- Connecting the scanner 63
- To connect the scanner 63
- Choosing and changing the probe holder spring tension 64
- To choose and change the probe holder spring tension 65
- Attaching the lanyard 67
- Preparing the scanner for an inspection 67
- Connecting to the water pump 68
- Installing the scanner on the pipe 68
- To connect to the water pump 68
- To install the scanner on the pipe 68
- Adjusting the probe separation distance 70
- To adjust the probe separation distance 70
- Operating the axseam scanner 71
- To use the brake system 71
- Using the brake system 71
- Coupling check 73
- Laser button 73
- Speed check 73
- Working with the scandeck module s feedback 73
- Operating the scanner 74
- Start acquisition button 74
- To operate the scanner 74
- Cleaning the scanner 77
- Maintenance 77
- To clean the scanner 77
- Replacing wheels 78
- To replace a wheel 78
- Removing the yoke pivoting beam 81
- To remove the yoke pivoting beam 81
- Spare parts 85
- Chapter 6 78 86
- Figure 6 1 top assembly exploded view 86
- Table 3 top assembly spare parts 86
- Top assembly 86
- Spare parts 79 87
- Table 3 top assembly spare parts continued 87
- Chapter 6 80 88
- Figure 6 2 magnetic wheel exploded view q8301797 88
- Magnetic wheel 88
- Table 4 magnetic wheel spare parts 88
- Encoder 89
- Figure 6 3 encoder exploded view 89
- Spare parts 81 89
- Table 5 encoder spare parts 89
- Chapter 6 82 90
- Figure 6 4 probe holder exploded view 90
- Probe holder 90
- Pring medium tension kit of 10 pieces no color 91
- Pring standard soft tension kit of 10 pieces blue mark 91
- Pring strong tension kit of 10 pieces red mark 91
- Spare parts 83 91
- Table 6 probe holder spare parts 91
- Chapter 6 84 92
- Figure 6 5 tofd yoke arm exploded view 92
- Pair of yoke arms 30 mm left and right assemblies 92
- Table 7 tofd yoke arm spare parts 92
- Tofd yoke arm 92
- Figure 6 6 phased array yoke arm exploded view 93
- Phased array yoke arm 93
- Spare parts 85 93
- Table 7 tofd yoke arm spare parts continued 93
- Cable management 94
- Chapter 6 86 94
- Figure 6 7 cables management exploded view 94
- Table 8 phased array yoke arm spare parts 94
- Yoke arm 38 55 mm right assembly 94
- Spare parts 87 95
- Table 9 cable management spare parts 95
- Chapter 6 88 96
- Figure 6 8 rear assembly exploded view part 1 96
- Rear assembly part 1 96
- Table 10 rear assembly part 1 spare parts 96
- Figure 6 9 rear assembly exploded view part 2 97
- Rear assembly part 2 97
- Spare parts 89 97
- Table 10 rear assembly part 1 spare parts continued 97
- Chapter 6 90 98
- Figure 6 10 front assembly exploded view part 1 98
- Front assembly part 1 98
- Table 11 rear assembly part 2 spare parts 98
- Spare parts 91 99
- Table 12 front assembly part 1 spare parts 99
- Chapter 6 92 100
- Figure 6 11 front assembly exploded view part 2 100
- Front assembly part 2 100
- Table 13 front assembly part 2 spare parts 100
- General specifications 101
- Specifications 101
- Specifications 93 101
- Table 14 general specifications 101
- The general specifications for the axseam scanner are provided in table 14 on page 93 the overall dimensions are illustrated in figure 7 1 on page 95 wheel and probe holder offset values are illustrated in figure 7 2 on page 96 and yokes dimensions are illustrated in figure 7 3 on page 97 and figure 7 4 on page 98 101
- This chapter contains the general specifications and connector references for the axseam scanner 101
- Chapter 7 94 102
- Inside 1219 mm 48 in id 102
- Inside scanning 1829 mm 72 in id 102
- Lb 35 kg 102
- Probes 114 mm 4 in od 102
- Probes 254 mm 10 in od 102
- Table 14 general specifications continued 102
- Table 15 operating environment specifications 102
- Figure 7 1 scanner dimensions 103
- Specifications 95 103
- Table 15 operating environment specifications continued 103
- Figure 7 3 length and width measurements for the long pa yoke 105
- Specifications 97 105
- Table 16 long yoke pa 105
- Chapter 7 98 106
- Connectors 106
- Encoder cable 106
- Figure 7 4 length and width measurements for the short tofd yoke 106
- Scanner to omniscan mx2 or omniscan x3 instrument cable 106
- Table 17 short yoke tofd 106
- Table 18 scanner to omniscan cable connector pin numbers and functions 106
- The axseam scanner includes the following cables 106
- The scanner to omniscan cable signal correspondence function and pinout is shown in table 18 on page 98 106
- Figure 7 5 on page 99 contains the pin numbering schematics for the cable connectors 107
- Figure 7 5 scanner to omniscan cable connectors pin numbering schematics 107
- Specifications 99 107
- Table 18 scanner to omniscan cable connector pin numbers and functions 107
- The encoder cable connector pin numbering schematic and functions are shown in table 19 on page 100 107
- Chapter 7 100 108
- Figure 7 6 encoder cable pin numbering schematic 108
- Figure 7 6 on page 100 contains the pin numbering schematic for the connector used on the axseam encoder 108
- Fsg t 05 clac40z 108
- Table 19 scanner connector pin numbers and functions 108
- List of figures 109
- List of tables 111
- Index 105 113
- Index 106 114
- Index 107 115
- Index 108 116
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