Honda CBR600F4I (2001-2003) [102/492] Lubrication system

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4 LUBRICATION SYSTEM LUBRICATION SYSTEM DIAGRAM 4 0 SERVICE INFORMATION 4 1 TROUBLESHOOTING 4 2 OIL PRESSURE INSPECTION 4 3 OIL STRAINER PRESSURE RELIEF VALVE 4 3 OIL PUMP 4 5 OIL COOLER 4 8 SERVICE INFORMATION 4 GENERAL A CAUTION Used engine oil may cause skin cancer if repeatedly left in contact with the skin for prolonged periods Although this is unlikely unless you handle used oil on a daily basis it is still advisable to thoroughly wash your hands with soap and water as soon as possible after handling used oil The oil pump can be serviced with the engine installed in the frame The service procedures in this section must be performed with the engine oil drained When removing and installing the oil pump use care not to allow dust or dirt to enter the engine If any portion of the oil pump is worn beyond the specified service limits replace the oil pump as an assembly After the oil pump has been installed check that there are no oil leaks and that oil pressure is correct SPECIFICATIONS Unit mm in STANDARD ITEM Engine oil capacity After draining 3 0 liter 3 2 US qt 2 6 Imp qt After draining filter change 3 3 liter 3 5 US qt 2 9 Imp qt After disassembly 3 7 liter 3 9 US qt 3 3 Imp qt Recommended engine oil Pro HONDA GN4 or HP4 4 stroke nil U S A and Canada or Honda 4 stroke oil Canada only or equivalent motor oil API service classification SF or SG Viscosity SAE 10W 40 Oil pressure at oil pressure switch 490 kPa 5 0 kgf cm2 71 psi at 6 000 rpm 8O C 176eF Oil pump rotor SERVICE LIMIT ___ Tip clearance 0 15 0 006 0 20 0 008 Body clearance 0 15 0 22 0 006 0 009 0 35 0 014 Side clearance 0 02 0 07 0 001 0 003 ___________ 0 10 0 004 TORQUE VALUES Oil main gallery sealing bolt Oil pressure switch Oil pressure switch wire terminal bolt washcr Oil pump cover bolt Oil cooler bolt filter boss 29 N m 3 0 kgf m 22 lbf ft 12 N m 1 2 kgf m 9 lbf ft 2 N m 0 2 kgf m 1 4 lbf ft 8 N m 0 8 kgf m 5 8 lbf ft 64 N m 6 5 kgt m 47 lbf ft Engine oil filter cartridge 26 N m 2 7 kgf m 20 lbf ft Engine oil drain bolt Oil pump driven sprocket bolt washer 29 N m 3 0 kgf m 22 lbf ft 15 N m 1 5 kgf m 11 lbf ft Apply a locking agent to the threads Apply sealant to the threads CT bolt Apply oil to the threads and flange surface Apply oil to the threads and flange surface and O ring Apply a locking agent to the threads

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