Honda CBR600F4I (2001-2003) [308/492] Crankcase transmission
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Honda CBR600F4I (2001-2003) [308/492] Crankcase transmission

Honda CBR600F4I (2001-2003) [308/492] Crankcase transmission

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CRANKCASE TRANSMISSION Remove the dowel pins and countershaft bearing set ring Disassemble the mainshaft and countershaft Clean all disassembled parts in solvent thoroughly Check the mainshaft and countershaft needle bear ings for abnormal wear or damage Check the gear shifter groove for abnormal wear or damage Check the gear dogs dog holes and teeth for abnor mal wear or lack of lubrication Measure the I D of each gear SERVICE LIMITS Mb M6 28 04 mm 1 104 in C2 C3 C4 31 04 mm 1 222 in Measure the O D of each gear bushing SERVICE LIMITS M5 MB 27 94 mm 1 100 in C2 30 94 mm 1 218 in C3 C4 30 93 mm 1 218 in Calculate the gear to bushing clearance M5 M6 0 10 mm 0 004 in C2 0 10 mm 0 004 in C3 C4 0 11 mm 0 004 in Measure the O D of each gear bushing M5 25 016 mm 0 9849 in C2 28 021 mm 1 1032 in Check the mainshaft and countershaft fur abnormal wear or damage 11 7

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