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CBR600F4I (2001-2003)
Инструкция по эксплуатации Страница: 45

Honda CBR600F4I (2001-2003) [45/492] Frame body

Содержание

Contents 2
How to use this manual 2
Symbols 3
General info 4
General information 4
Model identification 4
Service rules 4
General information 5
General information 6
P general 6
Specifications 6
General cont dl 7
General information 7
Fuel system programmed fuel injection 8
General information 8
Lubrication system 8
Cooling system 9
Cylinder 9
General information 9
Clutch gearshift linkage 10
General information 10
Crankshaft piston cyunder 11
General information 11
Front wheel suspension steering 12
General information 12
Rear wheel suspension 12
Battery charging system 13
General information 13
Hydraulic brake 13
Ignition system 13
Electric starter 14
General information 14
Lights meters switches 14
General information 15
Torque values 15
General information 16
General information 17
Xo o ox 18
General information 19
General information 20
General information 21
Engine 22
General information 22
Lubrication seal points 22
Engine cont d 23
General information 23
Engine cont d 24
General information 24
General information 25
Cable harness routing 26
General information 26
General information 27
General information 29
General information 31
General information 32
General information 33
General information 34
General information 35
General information 36
General information 37
General information 39
General information 40
Crankcase emission control system 41
Emission control systems 41
General information 41
Source of emissions 41
Exhaust emission control system pulse secondary air supply system 42
General information 42
Evaporative emission control system california type only 43
General information 43
Noise emission control system 43
Emission control information labels u s a only 44
General information 44
Vacuum hose routing diagram label california type only 44
Frame body 45
Body panel locations 2 0 upper cowl 2 7 46
Frame body panels exhaust system 46
General 46
Lower cowl 2 4 46
Pillion seat rear cowl 2 2 muffler exhaust pipe 2 19 46
Seat 2 2 seat rail 2 16 46
Service information 46
Service information 2 1 front fender 2 12 46
Torque values 46
Troubleshooting 46
Troubleshooting 2 1 rear fender 2 13 46
Frame body panels exhaust system 47
Installation 47
Pillion seat rear cowl 47
Removal 47
Frame body panels exhaust system 49
Lower cowl 49
Removal 49
Frame body panels exhaust system 50
Installation 50
Frame body panels exhaust system 51
Frame body panels exhaust system 52
Removal 52
Upper cowl 52
Frame body panels exhaust system 53
Frame body panels exhaust system 54
Installation 54
Frame body panels exhaust system 55
Frame body panels exhaust system 56
Frame body panels exhaust system 57
Front fender 57
Installation 57
Removal 57
Frame body panels exhaust system 58
Rear fender 58
Removal 58
Frame body panels exhaust system 59
Installation 59
Frame body panels exhaust system 60
Frame body panels exhaust system 61
Removal 61
Seat rail 61
Frame body panels exhaust system 62
Installation 62
Frame body panels exhaust system 63
Frame body panels exhaust system 64
Muffler exhaust pipe 64
Removal 64
Frame body panels exhaust system 65
Installation 65
Frame body panels exhaust system 66
Frame body panels exhaust system 67
Frame body panels exhaust system 68
Maintanance 70
Maintenance 70
Service information 70
Maintenance 71
Specifications 71
Torque values 71
Maintenance 72
Maintenance schedule 72
Fuel line 73
Maintenance 73
Throttle operation 73
Air cleaner 74
Maintenance 74
Maintenance 75
Notice 75
Removal 75
Spark plug 75
Inspection 76
Maintenance 76
Maintenance 77
Inspection 78
Maintenance 78
Valve clearance 78
Maintenance 79
Maintenance 80
Adjustment 81
Maintenance 81
Maintenance 82
Engine oil oil filter 83
Maintenance 83
Oil level inspection 83
Engine oil filter change 84
Maintenance 84
Maintenance 85
Cooling system 86
Engine idle speed 86
Maintenance 86
Radiator coolant 86
Maintenance 87
Secondary air supply system 87
Adjustment 88
Drive chain 88
Drive chain slack inspection 88
Evaporative emission control system california type only 88
Maintenance 88
Noticej 88
Cleaning and lubrication 89
Maintenance 89
Sprockets inspection 89
Maintenance 90
Replacement 90
Maintenance 91
Notice 91
Brake fluid 92
Front brake 92
Maintenance 92
Notice i 92
Rear brake 92
Brake lever adjustment 93
Brake pad wear 93
Brake system 93
Front brake pads 93
Inspection 93
Maintenance 93
Rear brake pads 93
Brake light switch 94
Brake pedal height adjustment 94
Headlight aim 94
Maintenance 94
Clutch system 95
Maintenance 95
Notice 95
Side stand 95
Front suspension adjustment 96
Front suspension inspection 96
Maintenance 96
Suspension 96
Maintenance 97
Notice 97
Rear suspension inspection 97
Maintenance 98
Rear suspension adjustment 98
_notice i 98
Maintenance 99
Nuts bolts fasteners 99
Wheels tires 99
Maintenance 100
Steering head bearings 100
A caution 102
Lubrication system 102
Service information 102
Lubrication system 103
Troubleshooting 103
Lubrication system 104
Oil pressure inspection 104
Oil strainer pressure relief valve 104
Removal 104
Inspection 105
Lubrication system 105
Lubrication system 106
Oil pump 106
Removal 106
Disassembly 107
Inspection 107
Lubrication system 107
Assembly 108
Lubrication system 108
Installation 109
Lubrication system 109
Oil cooler 109
Removal 109
Inspection 110
Lubrication system 110
Lubrication system 111
Fuel system 113
E codes 114
Fuel system programmed fuel injection 114
Service information 114
Fuel system programmed fuel injection 115
Specifications 115
Fuel system programmed fuel injection 116
Torque values 116
Troubleshooting 116
Fuel system programmed fuel injection 117
System location 117
Fuel system programmed fuel injection 118
Fuel system programmed fuel injection 119
Pgm fi programmed fuel injection system 119
Self diagnostic procedures 119
Fuel system programmed fuel injection 120
Self diagnosis reset procedure 120
Fuel system programmed fuel injection 121
Peak voltage inspection proce dure 121
Test harness connection 121
Fuel system programmed fuel injection 122
Test harness terminal layout 122
Fuel system programmed fuel injection 123
Pgm fi self diagnosis malfunction indicator lamp mil failure codes 123
Fuel system programmed fuel injection 124
Fuel system programmed fuel injection 127
Pgm fi mil 2 blinks map sensor 127
Fuel system programmed fuel injection 129
Pgm fi mil 7 blinks ect sensor 129
Fuel system programmed fuel injection 130
Fuel system programmed fuel injection 131
Pgm fi mil 8 blinks tp sensor 131
Fuel system programmed fuel injection 132
______ i_________ 132
Fuel system programmed fuel injection 133
Fuel system programmed fuel injection 134
Fuel system programmed fuel injection 136
Fuel system programmed fuel injection 137
Pgm fi mil 11 blinks vehicle speed sensor 137
Fuel system programmed fuel injection 138
Fuel system programmed fuel injection 139
Pgm fi mil 12 blinks no injector 139
Fuel system programmed fuel injection 140
Fuel system programmed fuel injection 141
Fuel system programmed fuel injection 142
Pgm fi mil 13 blinks no injector 142
Fuel system programmed fuel injection 143
Fuel system programmed fuel injection 144
Fuel system programmed fuel injection 145
I _______ 145
Pgm fi mil 14 blinks no injector 145
Fuel system programmed fuel injection 146
_____ i______ 146
Fuel system programmed fuel injection 147
Fuel system programmed fuel injection 148
Pgm fi mil 15 blinks no injector 148
Fuel system programmed fuel injection 149
Fuel system programmed fuel injection 150
Fuel system programmed fuel injection 153
Pgm fi mil 19 blinks ignition pulse generator 153
Fuel system programmed fuel injection 154
Fuel system programmed fuel injection 155
Pgm fi mil 21 blinks 155
Sensor california type only 155
Fuel system programmed fuel injection 156
_ ______ i_______ 156
Fuel system programmed fuel injection 159
Fuel system programmed fuel injection 160
Fuel system programmed fuel injection 162
Fuel line inspection 163
Fuel pressure inspection 163
Fuel system programmed fuel injection 163
Notice 163
Fuel system programmed fuel injection 164
Fuel flow inspection 165
Fuel system programmed fuel injection 165
Fuel pump 166
Fuel system programmed fuel injection 166
Inspection 166
Notice 166
Removal 166
Fuel cut relay 167
Fuel filter replacement 167
Fuel system programmed fuel injection 167
Inspection 167
Installation 167
Fuel system programmed fuel injection 168
Fuel tank 168
Removal 168
Fuel system programmed fuel injection 169
I notice i 169
Notice 169
Fuel system programmed fuel injection 170
Installation 170
Fuel system programmed fuel injection 171
Notice 171
Notice i 171
Fuel system programmed fuel injection 172
Air cleaner housing 173
Fuel system programmed fuel injection 173
Removal 173
Fuel system programmed fuel injection 174
Installation 174
Fuel system programmed fuel injection 175
Removal 175
Throttle body 175
Fuel system programmed fuel injection 176
Notice 176
Fuel system programmed fuel injection 177
Notice 177
Fuel system programmed fuel injection 178
Fuel system programmed fuel injection 179
Installation 179
Throttle body vacuum hose routing 179
Fuel system programmed fuel injection 180
Notice 180
Fuel system programmed fuel injection 181
Fuel system programmed fuel injection 182
Injector 182
Inspection 182
Installation 182
Removal 182
Fuel system programmed fuel injection 183
Notice 183
Pressure regulator 183
Removal installation 183
Disassembly 184
Fast idle wax unit 184
Fuel system programmed fuel injection 184
Assembly 185
Fuel system programmed fuel injection 185
Inspection 185
Disassembly 186
Fuel system programmed fuel injection 186
Starter valve 186
Fuel system programmed fuel injection 187
Fuel system programmed fuel injection 188
Fuel system programmed fuel injection 189
Fuel system programmed fuel injection 190
Starter valve synchronization 190
Fuel system programmed fuel injection 191
Fuel system programmed fuel injection 192
Map sensor 192
Map sensor removal installa 192
Output voltage inspection 192
Ect sensor 193
Fuel system programmed fuel injection 193
Iat sensor 193
Removal installation 193
Cam pulse generator 194
Fuel system programmed fuel injection 194
Removal installation 194
Fuel system programmed fuel injection 195
Inspection 195
Tp sensor 195
Bank angle sensor 196
Fuel system programmed fuel injection 196
Inspection 196
Fuel system programmed fuel injection 197
Removal installation 197
Ecm engine control module 198
Engine stop relay 198
Fuel system programmed fuel injection 198
Inspection 198
Power ground line inspection 198
Removal installat1on 198
Fuel system programmed fuel injection 199
Inspection 199
Pair solenoid valve 199
Removal installation 199
Evap purge control valve cali fornia type only 200
Fuel system programmed fuel injection 200
Inspection 200
Removal 200
Fuel system programmed fuel injection 201
Notice 201
O2 sensor california type only 201
Removal 201
Fuel system programmed fuel injection 202
Cooling system 203
A caution 204
A warning__________ _ _________ kl 204
Cooling system 204
Service information 204
Cooling system 205
Specifications 205
Torque values 205
Troubleshooting 205
Coolant hydrometer test 206
Cooling system 206
System testing 206
Coolant replacement 207
Cooling system 207
Notice 207
Preparation 207
Radiator cap system pressure inspection 207
Replacement air bleeding 207
Cooling system 208
Cooling system 209
Inspection 209
Thermostat 209
Thermostat removal 209
Cooling system 210
Thermostat housing installation 210
Thermostat housing removal 210
Thermostat installation 210
Cooling system 211
Radiator 211
Removal 211
Cooling system 212
Disassembly 212
Assembly 213
Cooling system 213
Cooling system 214
Installation 214
Cooling system 215
Cooling system 216
Mechanical seal inspection 216
Removal 216
Water pump 216
Cooling system 217
Cooling system 218
Radiator reserve tank 218
Removal 218
Cooling system 219
Installation 219
Cooling system 220
Engine removal installation 221
Engine removal installation 222
Engine removal installation 223
General 223
Notice 223
Service data 223
Service information 223
Torque values 223
Engine removal installation 224
Shock link lower bracket removal 224
Engine removal installation 225
Engine removal 226
Engine removal installation 226
Engine removal installation 227
Engine removal installation 228
Engine removal installation 229
Engine removal installation 230
Engine installation 231
Engine removal installation 231
Notice 231
Engine rem0val 1nstallati0n 232
Engine removal installation 233
Engine removal installation 234
Engine removal installation 235
Engine removal installation 236
Engine removal installation 237
Shock link lower bracket installation 237
Engine removal installation 238
Engine removal installation 239
Engine removal installation 240
Cylinder head valves 241
Cylinder head valves 242
Service information 242
Cylinder head valves 243
Specifications 243
Torque values 243
Cylinder head valves 244
Troubleshooting 244
Cylinder compression test 245
Cylinder head cover removal 245
Cylinder head valves 245
Cylinder head cover disassembly 246
Cylinder head valves 246
Camshaft removal 247
Cylinder head valves 247
Cylinder head valves 248
Cylinder head valves 249
Notice 249
Cylinder head valves 250
Inspection 250
Cylinder head valves 251
Cylinder head removal 252
Cylinder head valves 252
Cylinder head disassembly 253
Cylinder head valves 253
Cylinder head 254
Cylinder head inspection 254
Cylinder head valves 254
Notice 254
Cam chain tensioner cam chain guide 255
Cylinder head valves 255
Exhaust 35 7 mm 1 00 in 255
Inner 35 7 mm 1 00 in 255
Inspect each valve lifter for scratches or abnormal weai 255
Intake outer 41 6 mm 1 28 in 255
Service limit 25 7 mm 1 22 in 255
Service limit 26 4 mm 1 25 in 255
Service limits 255
Valve lifter 255
Valve lifter bore 255
Valve spring 255
Cylinder head valves 256
Valve valve guide 256
Cylinder head valves 257
Notice 257
Valve guide replacement 257
Valve seat inspection refacing 257
Cylinder head valves 258
Valve seat refacing 258
Cylinder head valves 259
Cylinder head assembly 260
Cylinder head valves 260
Notice i 260
Cylinder head valves 261
Notice 261
Cylinder head installation 262
Cylinder head valves 262
Cylinder head valves 263
Camshaft installation 264
Cylinder head valves 264
Cylinder head valves 265
Cylinder head valves 266
Cylinder head valves 267
Cylinder head cover assembly 268
Cylinder head valves 268
Cylinder head cover installation 269
Cylinder head valves 269
Cam chain tensioner lifter 270
Cylinder head valves 270
Removal 270
Cylinder head valves 271
Installation 271
Cylinder head valves 272
Clutch gearshift linkage 273
Clutch 9 4 274
Clutch gearshift linkage 274
Gearshift linkage 9 12 274
General 274
Right crankcase cover installation 9 15 274
Right crankcase cover removal 274
Service information 274
Service information 9 1 274
Specifications 274
Torque values 274
Troubleshooting 9 2 274
Clutch gearshift linkage 275
Troubleshooting 275
Clutch gearshift linkage 276
Right crankcase cover removal 276
Clutch 277
Clutch gearshift linkage 277
Clutch lifter lever 277
Removal 277
Clutch gearshift linkage 278
Clutch gearshift linkage 279
Inspection 279
Clutch gearshift linkage 280
Clutch gearshift linkage 281
Clutch outer needle bearing replacement 281
Clutch gearshift linkage 282
Installation 282
Clutch gearshift linkage 283
Clutch gearshift linkage 284
Clutch gearshift linkage 285
Gearshift linkage 285
Gearshift linkage removal 285
Clutch gearshift linkage 286
Gearshift linkage inspection 286
Gearshift linkage installation 286
Clutch gearshift linkage 287
F o z is s 288
Clutch gearshift linkage 289
Alternator starter clutch 291
Alternator cover removal 10 2 flywheel installation 10 7 292
Alternator starter clutch 292
General 292
Service information 292
Service information 10 1 flywheel removal 10 3 292
Specifications 292
Stator 10 2 alternator cover installation 10 8 292
Torque values 292
Troubleshooting 292
Troubleshooting 10 1 starter clutch 10 5 292
Alternator cover removal 293
Alternator starter clutch 293
Removal 293
Stator 293
Alternator starter clutch 294
Flywheel removal 294
Alternator starter clutch 295
Alternator starter clutch 296
Disassembly 296
Inspection 296
Starter clutch 296
Alternator starter clutch 297
Assembly 297
Alternator starter clutch 298
Flywheel installation 298
Alternator cover installation 299
Alternator starter clutch 299
Alternator starter clutch 300
Crankcase tranny 301
Crankcase transmission 301
Crankcase separation 11 3 crankcase assembly 11 12 302
General 302
Service information 302
Service information 11 1 shift fork shift drum 11 4 302
Specifications 302
Tcrankcase transmissi0n 302
Troubleshooting 112 transmission 11 6 302
Crankcase transmission 303
Torque values 303
Troubleshooting 303
Crankcase separation 304
Crankcase transmission 304
Crankcase transmission 305
Removal 305
Shift fork shift drum 305
Crankcase transmission 306
Installation 306
Shift drum shift fork inspection 306
Crankcase transmission 307
Removal disassembly 307
Transmission 307
Crankcase transmission 308
Crankcase transm1ssi0n 309
Crankcase transmission 311
Crankcase transmission 312
Installation 312
Crankcase assembly 313
Crankcase transmission 313
Crankcase transmission 314
Crankcase transmission 315
Crankshaft piston cylinder 317
Crankshaft 12 3 piston cylinder 12 11 318
Crankshaft piston cylinder 318
General 318
Service information 318
Service information 12 1 main journal bearing 12 6 318
Specifications 318
Troubleshooting 12 2 crankpin bearing 12 8 318
Crankshaft p1st0n cylinder 319
Torque values 319
Troubleshooting 319
Crankshaft 320
Crankshaft piston cylinder 320
Inspection 320
Primary drive sub gear removal 320
Removal 320
Side clearance inspection 320
Crankshaft piston cylinder 321
Primary drive sub gear installa tion 321
Starter clutch needle bearing replacement 321
Crankshaft piston cylinder 322
Installation 322
Bearing inspection 323
Crankshaft piston cylinder 323
Main journal bearing 323
Notice 323
Oil clearance inspection 323
Bearing selection 324
Crankshaft piston cylinder 324
Bearing inspection 325
Bearing installation 325
Crankpin bearing 325
Crankshaft piston cylinder 325
Notice 325
Bearing selection 326
Crankshaft piston cylinder 326
Oil clearance inspection 326
Bearing installation 327
Crankshaft piston cylinder 327
Notice 327
Crankshaft piston cylinder 328
Piston connecting rod removal 328
Piston cylinder 328
Piston disassembly 328
Piston removal 328
Crankshaft piston cylinder 329
Piston inspection 329
Connecting rod inspection 330
Crankshaft piston cylinder 330
Cylinder inspection 330
Crankshaft piston cylinder 331
Piston assembly 331
Crankshaft piston cylinder 332
Notice 332
Piston installation 332
Crankshaft piston cylinder 333
Front wheel suspension steering 335
Front wheel suspension steering 336
General 336
Handlebars 13 3 steering stem 13 24 336
Service information 336
Service information 13 1 front wheel 13 9 336
Specifications 336
Troubleshooting 13 2 fork 13 14 336
Front wheel suspension steering 337
Torque values 337
Troubleshooting 337
Front wheel suspension steering 338
Handlebar removal 338
Handlebars 338
Front wheel suspension steering 339
Switch housing 339
Front wheel suspension steering 340
Installation 340
M 38s 7 340
Front wheel suspension steering 341
Front wheel suspension steering 342
Front wheel suspension steering 343
Front wheel 344
Front wheel suspension steering 344
Removal 344
Front wheel suspension steering 345
Inspection 345
Notice 345
Disassembly 346
Front wheel suspension steering 346
Assembly 347
Front wheel suspension steering 347
Front wheel suspension steering 348
Installation 348
Front wheel suspension steering 349
Removal 349
Disassembly 350
Front wheel suspension steering 350
Front wheel suspension steering 351
Illllllilllu lllinuhh 351
Iukrthinmiih 351
Front wheel suspension steering 352
Front wheel suspension steering 353
Inspection 353
Assembly 354
Front wheel suspension steering 354
Front wheel suspension steering 355
Front wheel suspension steering 356
Front wheel suspension steering 357
Front wheel suspension steering 358
Installation 358
Front wheel suspension steering 359
Removal 359
Steering stem 359
Front wheel suspension steering 360
Bearing replacement 361
Front wheel suspension steering 361
Front wheel suspension steering 362
Front wheel suspension steering 363
Front wheel suspension steering 364
Front wheel suspension steering 365
Front wheel suspension steering 366
Installation 366
Front wheel suspension steering 367
Front wheel suspension steering 368
Front wheel suspension steering 369
Steering head bearing pre load 369
Rear wheel suspension 371
Rear wheel suspension 372
Service information 372
Rear wheel suspension 373
Torque values 373
Troubleshooting 373
Inspection 374
Rear wheel 374
Rear wheel suspension 374
Removal 374
Disassembly 375
Rear wheel suspension 375
Rear wheel suspension 376
Assembly 377
Rear wheel suspension 377
Rear wheel suspension 378
Installation 379
Rear wheel suspension 379
Rear wheel suspension 380
Removal 380
Shock absorber 380
Inspection 381
Needle bearing replacement 381
Rear wheel suspension 381
Notice 382
Rear wheel suspension 382
Shock absorber disposal procedure 382
Installation 383
Rear wheel suspension 383
Removal 383
Suspension linkage 383
Inspection 384
Rear wheel suspension 384
Shock link bearing replacement 384
Installation 385
Rear wheel suspension 385
Removal 385
Swingarm 385
Rear wheel suspension 386
Disassembly inspection 387
Rear wheel suspension 387
Rear wheel suspension 388
Rear wheel suspension 389
Rear wheel suspension 390
Rear wheel suspension 391
N x a x7 392
Installation 393
Rear wheel suspension 393
Rear wheel suspension 394
Rear wheel suspension 395
Rear wheel suspension 396
Hydraulic brake 397
Hydraulic brake 398
A caution 399
General 399
Hydraulic brake 399
Service information 399
Specifications 399
Hydraulic brake 400
Torque values 400
Troubleshooting 400
Brake fluid draining 401
Brake fluid replacement air bleeding 401
Hydraulic brake 401
Notice 401
Brake fluid filling 402
Hydraulic brake 402
Notice 402
Brake bleeding 403
Hydraulic brake 403
Brake pad disc 404
Front brake pad replacement 404
Hydraulic brake 404
Hydraulic brake 405
Rear brake pad replacement 405
Hydraulic brake 406
Brake disc inspection 407
Front master cylinder 407
Hydraulic brake 407
Removal 407
Disassembly 408
Hydraulic brake 408
Hydraulic brake 409
Inspection 409
Hydraulic brake 410
Hydraulic brake 411
Hydraulic brake 412
Rear master cylinder 412
Removal 412
Disassembly 413
Hydraulic brake 413
Assembly 414
Hydraulic brake 414
Inspection 414
Hydraulic brake 415
Front brake caliper 416
Hydraulic brake 416
Installation 416
Removal 416
Disassembly 417
Hydraulic brake 417
Assembly 418
Hydraulic brake 418
Inspection 418
Hydraulic brake 419
Installation 419
Disassembly 420
Hydraulic brake 420
Rear brake caliper 420
Removal 420
Hydraulic brake 421
Inspection 421
Hydraulic brake 422
Brake pedal 423
Hydraulic brake 423
Installation 423
Removal 423
Hydraulic brake 424
Installation 424
Hydraulic brake 425
Battery charging system 427
A warning 428
Battery charging system 428
Service information 428
Battery charging system 429
Specifications 429
Battery charging system 430
Troubleshooting 430
Battery charging system 431
Battery 432
Battery charging system 432
Battery testing 432
Removal installation 432
Voltage inspection 432
Battery charging 433
Battery charging system 433
Battery charging system 434
Charging system inspection 434
Current leakage inspection 434
Alternator charging coil 435
Battery charging system 435
Charging voltage inspection 435
Inspection 435
Battery charging system 436
Regulator rectifier 436
Removal installation 436
System inspection 436
Ignition system 437
System diagram 437
General 438
Ignition system 438
Service information 438
Service information 17 1 ignition pulse generator 17 6 438
Specifications 438
System diagram 17 0 ignition system inspection 17 4 438
Troubleshooting 17 3 ignition timing 17 8 438
Ignition system 439
Torque values 439
Ignition system 440
Troubleshooting 440
Ignition coil primary peak volt age 441
Ignition system 441
Ignition system inspection 441
Ignition pulse generator peak 442
Ignition system 442
Voltage 442
Ignition pulse generator 443
Ignition system 443
Removal 443
Ignition system 444
Installation 444
Ignition system 445
Ignition timing 445
Ignition system 446
Electric starter 447
Electric starter 448
General 448
Service information 448
Service information 18 1 starter relay switch 18 10 448
Specification 448
System diagram 18 0 starter motor 18 4 448
Torque value 448
Troubleshooting 18 2 diode 18 11 448
Electric starter 449
Troubleshooting 449
_____________l 449
Electric starter 450
Disassembly 451
Electric starter 451
Removal 451
Starter motor 451
Electric starter 452
Inspection 452
Electric starter 453
Assembly 454
Electric starter 454
Electric starter 455
Notice 455
Electric starter 456
Installation 456
Electric starter 457
Ground line inspection 457
Operation inspection 457
Starter relay switch 457
Starter relay voltage inspection 457
Continuity inspection 458
Electric starter 458
Inspection 458
Installation 458
Removal 458
Lights meters switches 459
System location 459
Wiring diagram 460
Z mbw a100 0030z mbw l100 460
Lights meters switches 461
Service information 461
Lights meters switches 462
Specifications 462
Torque values 462
Lights meters switches 463
Speed sensor speedometer 463
Troubleshooting 463
________j_____________________ 463
Bulb replacement 464
Headlight 464
Lights meters switches 464
Lights meters switches 465
Removal installation 465
Bulb replacement 466
Lights meters switches 466
Removal installation 466
Turn signal 466
Bulb replacement 467
License light 467
Lights meters switches 467
Removal installation 467
Tail brake light 467
Combination meter 468
Disassembly 468
Lights meters switches 468
Removal 468
Assembly 469
Lights meters switches 469
Installation 470
Lights meters switches 470
Lights meters switches 471
Power ground line inspection 471
Speedometer vehicle speed sensor 471
System inspection 471
Lights meters switches 472
Removal installation 472
Speed sensor inspection 472
Lights meters switches 473
System inspection 473
Tachometer 473
Coolant temperature gauge sensor 474
Lights meters switches 474
Thermo sensor unit inspection 474
Cooling fan motor switch 475
Inspection 475
Lights meters switches 475
Inspection 476
Lights meters switches 476
Oil pressure switch 476
Removal installation 476
Fuel reserve sensor 477
Inspection 477
Lights meters switches 477
Removal installation 477
Ignition switch 478
Inspection 478
Lights meters switches 478
Removal installation 478
Handlebar switches 479
Lights meters switches 479
Brake light switch 480
Clutch switch 480
Lights meters switches 480
Neutral switch 480
Inspection 481
Installation 481
Lights meters switches 481
Removal 481
Side stand switch 481
L1ghts meters switches 482
Inspection 483
Lights meters switches 483
Turn signal relay 483
Fuel reserve trip indicator 485
System diagram 485
Techincal feature 485
Technical feature 485
Function 486
Technical feature 486
Engine does not start or is hard to start 487
Engine does not start or is poor performance at high 487
Engine lacks power 22 2 poor handling 487
Hard to start 22 1 speed 487
Poor performance at low and idle speed 22 3 487
Trouble shooting 487
Troubleshooting 487
Engine lacks power 488
Troubleshooting 488
Poor performance at low and idle speed 489
Troubleshooting 489
Poor handling 490
Poor performance at high speed 490
Troubleshooting 490

Honda CBR600F4I (2001-2003) [45/492] Frame body

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