Honda CBR600F4I (2001-2003) [46/492] Frame body panels exhaust system
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Honda CBR600F4I (2001-2003) [46/492] Frame body panels exhaust system

Honda CBR600F4I (2001-2003) [46/492] Frame body panels exhaust system

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2 FRAME BODY PANELS EXHAUST SYSTEM BODY PANEL LOCATIONS 2 0 UPPER COWL 2 7 SERVICE INFORMATION 2 1 FRONT FENDER 2 12 TROUBLESHOOTING 2 1 REAR FENDER 2 13 SEAT 2 2 SEAT RAIL 2 16 PILLION SEAT REAR COWL 2 2 MUFFLER EXHAUST PIPE 2 19 LOWER COWL 2 4 SERVICE INFORMATION GENERAL Work in a well ventilated area Smoking or allowing flames or sparks in the work area or where gasoline is stored can cause a fire or explosion This section covers removal and installation of the body panels and exhaust system Serious burns may result if the exhaust system is not allowed to cool before components are removed or serviced Always replace the exhaust pipe gaskets after removing the exhaust pipe from the engine When installing the exhaust system loosely install all of the exhaust pipe fasteners Always tighten the exhaust clamps first then tighten the mounting fasteners If you tighten the mounting fasteners first the exhaust pipe may not seat properly Always inspect the exhaust system for leaks after installation TORQUE VALUES Upper cowl to lower cowl screw Inner half cowl to lower cowl screw Windscreen setting screw Seat rail upper mounting bolt nut Scat rail lower mounting bolt nut Exhaust pipe joint flange nut Muffler band flange bolt Passenger footpeg flange bolt TROUBLESHOOTING Excessive exhaust noise Broken exhaust system Exhaust gas leak Poor performance Deformed exhaust system Exhaust gas leak Clogged muffler 2 N m 0 15 kgf m 1 1 Ibf ft 2N m 0 15 kgf m 1 1 Ibf ft 1 N m 0 05 kgf m 0 4 Ibf ft 49 N m 5 0 kgf m 3G Ibf ft 49 N m 5 0 kgf m 36 Ibf ft 12 N m 1 2 kgf m 9 Ibf ft 23 N m 2 3 kgf m 17 Ibf ft 26 N m 2 7 kgf m 20 Ibf ft 2

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