Honda CBR600F4I (2001-2003) [318/492] Crankshaft piston cylinder
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Honda CBR600F4I (2001-2003) [318/492] Crankshaft piston cylinder

Honda CBR600F4I (2001-2003) [318/492] Crankshaft piston cylinder

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12 CRANKSHAFT PISTON CYLINDER SERVICE INFORMATION 12 1 MAIN JOURNAL BEARING 12 6 TROUBLESHOOTING 12 2 CRANKPIN BEARING 12 8 CRANKSHAFT 12 3 PISTON CYLINDER 12 11 SERVICE INFORMATION GENERAL The crankcase must be separated to service the crankshaft and piston connecting rod Refer to section 11 for crankcase separation and assembly Mark and store the connecting rods bearing caps pistons and bearing inserts to be sure of their correct locations during reassembly The crankpin and main journal bearing inserts are select fit and are identified by color codes Select replacement bear ings from the code tables After selecting new bearings recheck the oil clearance with plastigauge Incorrect oil clear ance can cause major engine damage SPECIFICATIONS ITEM Crankshaft STANDARD Connecting rod side clearance 0 10 0 25 0 004 0 010 0 30 0 012 Crankpin bearing oil clearance 0 028 0 052 0 0011 0 0020 0 06 0 002 Main journal bearing oil clearance 0 020 0 038 0 0008 0 0015 0 05 0 002 Runout i Piston piston rings 0 05 0 002 Piston O D at 15 mm 0 6 in from bottom 66 965 66 985 2 6364 2 6372 66 90 2 634 Piston pin bore I D 17 002 17 008 0 6694 0 6696 17 02 0 670 Piston pin O D 16 994 17 000 0 6691 0 6693 16 98 0 669 Piston to piston pin clearance 0 002 0 014 0 0001 0 0006 0 04 0 002 Piston ring end gap Top 0 10 0 20 0 004 0 008 0 4 0 02 Second 0 18 0 30 0 007 0 012 0 5 0 02 Oil side rail 0 2 0 7 0 01 0 03 1 0 0 04 Top 0 020 0 050 0 0008 0 0020 0 08 0 003 Second 0 015 0 050 0 0006 0 0020 0 08 0 003 67 000 67 015 2 6378 2 6384 67 10 2 642 Piston ring to ring groove clearance Cylinder SERVICE LIMIT I D Out of round 0 10 0 004 Taper 0 10 0 004 Warpage 0 10 0 004 Cylinder to piston clearance 0 015 0 050 0 0006 0 0022 0 10 0 004 Connecting rod 17 016 17 034 0 6699 0 6706 17 04 0 671 0 016 0 040 0 0006 0 0016 0 06 0 002 small end I D Connecting rod to piston pin clearance 1 12

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