Honda CBR600F4I (2001-2003) [321/492] Crankshaft piston cylinder

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CRANKSHAFT PISTON CYLINDER PRIMARY DRIVE SUB GEAR INSTALLA TION Install the stopper pins and gear springs onto the pri mary drive gear as shown Apply molybdenum oil solution to the sub gear slid ing surface and friction spring sliding surface Temporarily install the sub gear by aligning the punch mark with the hole in the pr imary drive gear Install the friction spring onto the sub gear Install the sub gear onto the primary drive gear so it evenly touches the primary drive gear by prying the sub gear with a 5 mm pin or screwdriver is the stop pers on the reverse side of the sub gear push against the gear springs Install with the targe tab facing rhe right and the chamfered side facing the gear Install a new snap ring into the ring groove in the crankshaft securely with the end gap at a right angle to the crankshaft cut outs Be sure to align the large tab edge with the sub gear groove as shown STARTER CLUTCH NEEDLE BEARING REPLACEMENT io protect the crankshaft main journal from the bearing pulier daws uovei he mainshaft iourna1 properly You can use worn main lourna1 bearings for protectors 12 4 Remove the needle bearing with available universal bearing puller TOOL Universal bearing puller a commercially 07631 0010000 equivalent commer cially available in U S A

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