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ACH550-02-645A-4
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ABB ACH550-02-645A-4 [239/454] Ach550 02 user s manual

Parameter listing and descriptions 235

ACH550-02 User's Manual

2304 ACC COMPENSATION 0…600.00 s

Sets the derivation time for acceleration compensation.

• Adding a derivative of the reference to the output of the speed

controller compensates for inertia during acceleration.

• 2303

DERIVATION TIME describes the principle of the derivative action.

• Rule of thumb: Set this parameter between 50 and 100% of the sum

of the mechanical time constants for the motor and the driven

machine.

• The figure shows the speed responses when a high-inertia load is

accelerated along a ramp.

Code Description Range

No acceleration compensation

Speed reference

Actual speed

Acceleration compensation

Содержание

Ach550 1
Ach550 02 drive manuals 2
Table of contents 5
Compatibility 9
Contents of this manual 9
Intended audience 9
Intended use 9
What this chapter contains 9
Safety instructions 10
Use of warnings and notes 10
Drive package 13
Moving the drive 14
Document library on the internet 19
Product and service inquiries 19
Product training 19
Providing feedback on abb drives manuals 19
Preparing for installation 21
What this chapter contains 21
Drive identification 22
Drive labels 22
Ach550 02 user s manual 23
Preparing for installation 19 23
Serial number 23
The contents of the drive type designation shown on the labels are described below 23
The format of the drive serial number shown on the labels is described below 23
Frame size 24
Ach550 02 user s manual 25
An example motor rating plate for an iec motor is shown below 25
Collect the following information voltage nominal motor current nominal frequency nominal speed nominal power 25
Iec 60034 1 25
Motor identification 25
Preparing for installation 21 25
Motor compatibility 27
Protecting the motor windings and bearings 28
Ach550 02 user s manual 29
Preparing for installation 25 29
Requirements table 29
The table below shows how to select the motor insulation system and when external du dt limitation and insulated n end non drive end motor bearings are required the motor manufacturer should be consulted regarding the construction of the motor insulation and additional requirements for explosion safe ex motors failure of the motor to fulfil the following requirements or improper installation may shorten motor life or damage the motor bearings ach550 02 devices have common mode filters cmf as standard accessories all abb motors are equipped with insulated motor non drive end bearings 29
Ach550 02 user s manual 30
Note 1 the abbreviations used in the table are defined below 30
Note 2 the motor manufacturer should be consulted regarding the construction of the motor insulation and additional requirements for explosion safe ex motors 30
Preparing for installation 30
Suitable environment and enclosure 31
Suitable mounting location 31
Ach550 02 user s manual 32
Choose the mounting orientation a b or c 32
Cooling air flow 32
Preparing for installation 32
Provide the drive with the amount of fresh cooling air given in section iec ratings on page 396 the cooling air will enter the unit from the front air grating and flow upwards inside the drive re circulating cooling air into the drive is not allowed 32
Refer to pages 48 and 60 for the installation instructions of the different orientations 32
Disconnecting device means 34
Supply connection 34
Thermal overload and short circuit protection 34
Thermal overload protection of the drive and power cables 34
Thermal overload protection of the motor 34
Protection against short circuit in the motor and motor cable 35
Protection against short circuit inside the drive or in the supply cable 35
Earth fault protection 36
Emergency stop devices 36
Wiring and emc considerations 37
Cabling instructions 38
Input power mains cables 38
Motor and supply cables 38
Ach550 02 user s manual 39
Allowed ce c tick 39
Preparing for installation 35 39
Recommended ce c tick 39
The figure below shows a non recommended cable type 39
The figure below shows the recommended conductor layout 39
Effective motor cable shields 40
Power factor compensation capacitors 40
Before opening an isolator or a contactor 41
Bypass connection 41
Equipment connected to the motor cable 41
Installation of safety switches contactors connection boxes etc 41
Protecting the relay output contacts and attenuating disturbances in case of inductive loads 42
Control cables 43
General recommendation 43
Analogue cables 45
Control panel operator keypad cable 45
Digital cables 45
Tools required 46
Checklist for installation preparations 47
Installing the drive 49
It systems and corner earthed tn systems 49
What this chapter contains 49
Checking the insulation of the assembly 50
Input cable 50
Measure the insulation resistance between each phase conductor and the protective earth conductor using a measuring voltage of 500 v dc the insulation resistance of an abb motor must exceed 100 mohm reference value at 25 c or 77 f for the insulation resistance of other motors please consult the manufacturer s instructions note moisture inside the motor casing will reduce the insulation resistance if moisture is suspected dry the motor and repeat the measurement 50
Motor and motor cable 50
Against a wall 51
On a cable channel 51
On a raised floor 51
On concrete floor 51
Preparing the mounting location 51
Installation mounting orientations a and b 52
Removing the pedestal 52
Fixing the lead through plate to the floor 55
Disconnecting the varistors on it unearthed and corner earthed tn systems 57
Leading the power input and motor cables through the lead through plate 58
Preparing the power cables 58
Ach550 02 user s manual 59
Installing the drive 55 59
Connecting the cable lugs to the pedestal 60
Leading the control cables through the lead through plate 60
Fixing the pedestal to the drive frame 62
Installation mounting orientation c 64
Installation all mounting orientations 65
Routing the control signal cables inside the cubicle 65
Connecting the control cables 66
Connecting the shield wires at the control board 66
Control connections 66
Securing the control cables mechanically 67
Settings of the cooling fan transformer 68
Cabling of i o and fieldbus modules 69
Fastening the covers 69
Installation of option modules 69
Check installation 70
Apply power 72
Control panel compatibility 75
Hvac control panel ach cp b features 75
Start up and control panel 75
What this chapter contains 75
A 0 hz 76
Parameters assistants changed par 76
Start up 76
Start up by using the start up assistant 76
A 0 hz 78
Ach550 02 user s manual 78
Hvac default 78
Parameters assistants changed par 78
Press exit to return to the listing of parameter groups and again to return to the main menu 78
Press menu to go to the main menu 78
Press save to store the modified value or press cancel to leave the set mode any modifications not saved are cancelled 78
Press the up down keys to change the parameter value 78
Select parameters with the up down keys and press enter to go to the parameters mode 78
Select the appropriate parameter group with the up down keys and press sel 78
Select the appropriate parameter in a group with the up down keys press edit to change the parameter value 78
Start up and control panel 78
Start up by changing the parameters individually 78
Supply fan 78
To change the parameters follow these steps 78
To complete the control connections by manually entering the parameters see chapter parameter listing and descriptions 78
A 0 hz 80
Output standard display mode 80
Status information 80
A 0 hz 3 81
Operating the drive 81
A 0 hz 82
Ach550 02 user s manual 82
Hvac default 82
Parameters assistants changed par 82
Parameters mode 82
Press exit to return to the listing of parameter groups and again to return to the main menu 82
Press menu to go to the main menu 82
Press save to store the modified value or press cancel to leave the set mode any modifications not saved are cancelled 82
Press the up down keys to change the parameter value 82
Select parameters with the up down keys and press enter to go to the parameters mode 82
Select the appropriate parameter group with the up down keys and press sel 82
Select the appropriate parameter in a group with the up down keys press edit to change the parameter 82
Start up and control panel 82
Supply fan 82
To change the parameters follow these steps 82
To complete the control connections by manually entering the parameters see chapter parameter listing and descriptions 82
A 0 hz 84
Assistants mode 84
Parameters assistants changed par 84
A 0 hz 85
Ach550 02 user s manual 85
After completing a task the start up assistant asks if you want to continue with the next one press ok when continue is highlighted to continue with the next task select skip with the up down keys and press ok to move to the next task without doing this one or press exit to stop the start up assistant 85
After selecting the macro specify whether you want to use the mechanical hand off auto switch 85
Parameters assistants changed par 85
Press menu to go to the main menu 85
Scroll to the assistant you want to use references 1 2 is used here as an example with the up down keys and press sel 85
Select assistants with the up down keys and press enter 85
Start up and control panel 81 85
The start up assistant will guide you through the start up to start an individual assistant from the menu follow these steps 85
A 0 hz 88
Changed parameters mode 88
Parameters assistants changed par 88
Drive parameter backup mode 89
A 0 hz 92
Ach550 02 user s manual 92
Fault logger time date par backup 92
Press menu to go to the main menu 92
Scroll to upload to panel and press sel note that the drive has to be in the off mode for uploading parameters 92
Select par backup with the up down keys and press enter 92
Start up and control panel 92
Text copying parameters and a progress diagram are displayed press abort if you want to stop the process 92
Text parameter upload successful is displayed press ok to return to the par backup menu press exit twice to go to the main menu now you can disconnect the control panel 92
To upload parameters to the control panel follow these steps 92
A 0 hz 93
Ach550 02 user s manual 93
After the download stops the message parameter download successfully completed is displayed press ok to return to the par backup menu press exit twice to go to the main menu 93
Fault logger time date par backup 93
Press menu to go to the main menu 93
Scroll to download full set and press sel note that the drive has to be in the off mode for downloading parameters 93
Select par backup with the up down keys 93
Start up and control panel 89 93
Text downloading parameters full set is displayed press abort if you want to stop the process 93
To download the full set of parameters to a drive follow these steps 93
A 0 hz 94
Ach550 02 user s manual 94
Fault logger time date par backup 94
Note if upload or download of parameters is aborted the partial parameter set is not implemented 94
Press menu to go to the main menu 94
Scroll to download application and press sel note that the drive has to be in the off mode for downloading applications 94
Select par backup with the up down keys 94
Start up and control panel 94
Text downloading parameters application is displayed press abort if you want to stop the process 94
Text parameter download successfully completed press ok to return to par backup menu press exit twice to go to the main menu 94
To download the application partial parameter set to a drive follow these steps 94
A 0 hz 95
Ach550 02 user s manual 95
After the download stops the message parameter download successfully completed is displayed press ok to return to the par backup menu press exit twice to go to the main menu 95
Fault logger time date par backup 95
Press menu to go to the main menu 95
Scroll to download user set1 user set2 overr set and press sel note that the drive has to be in the off mode for downloading user sets 95
Select par backup with the up down keys 95
Start up and control panel 91 95
Text downloading parameters user set 1 user set 2 override set is displayed press abort if you want to stop the process 95
To download the user set 1 user set 2 or override set to a drive follow these steps 95
A 0 hz 96
Ach550 02 user s manual 96
Change par fault logger time date 96
Press menu to go to the main menu 96
Scroll to clock visibility with the up down keys and press sel to change the visibility of the clock 96
Scroll to show clock with the up down keys and press sel to make the clock visible 96
Scroll to time date with the up down keys and press enter to go to the time and date mode 96
Scroll to time format with the up down keys and press sel 96
Start up and control panel 96
The time and date mode is used for setting the time and date for the internal clock of the ach550 in order to use the timed functions of the ach550 the internal clock has to be set first date is used to determine weekdays it is shown in fault logs to set the clock follow these steps 96
The time formats are displayed select a format with the up down keys and press sel to confirm the selection 96
Time and date mode 96
Ach550 02 user s manual 97
Cancel ok 97
Change the days months and year with the up down keys and press ok to save the values the active value is highlighted in inverted colour 97
Change the hours and minutes with the up down keys and press ok to save the values the active value is highlighted in inverted colour 97
Scroll to date format with the up down keys and press sel 97
Scroll to daylight saving with the up down keys and press sel 97
Scroll to set date with the up down keys and press sel 97
Scroll to set time with the up down keys and press sel 97
Start up and control panel 93 97
The date formats are displayed select a format with the up down keys and press ok to confirm the selection 97
Ach550 02 user s manual 98
Press exit twice to return to the main menu 98
Start up and control panel 98
To disable automatic clock transitions according to the daylight saving changes select off with the up down keys and press ok to enable automatic clock transitions select the country or area whose daylight saving changes are followed and press ok if you press help you can view the beginning and end dates of the period during which daylight saving time is used in each country or area 98
A 0 hz 99
Ach550 02 user s manual 99
I o settings mode 99
Press exit three times to return to the main menu 99
Press menu to go to the main menu 99
Scroll to i o settings with the up down keys and press enter 99
Scroll to the i o setting you want to view with the up down keys and press sel 99
Select the setting you want to view with the up down keys and press ok 99
Start up and control panel 95 99
The i o settings mode is used for viewing and editing the i o settings to view and edit the i o settings follow these steps 99
Time date par backup i o settings 99
You can change the value with the up down keys and save it by pressing save if you do not want to change the setting press cancel 99
A 0 hz 100
Assistants changed par fault logger 100
Fault logger mode 100
Application macros and wiring 101
Applications 101
What this chapter contains 101
A 0 hz 102
Ach550 02 user s manual 102
Application macros and wiring 102
Hvac default 102
If you want to use the mechanical hand off auto switch press ok if you do not want to use it select no with the down key and then press ok to be able to use the switch ext1 hand start command must be connected to di1 and ext2 auto start command to di6 102
Parameters assistants changed par 102
Press menu to go to the main menu 102
Scroll to application and press sel 102
Select a macro with the up down keys and press save 102
Select assistants with the up down keys and press enter 102
Selecting an application macro 102
To select an application macro follow these steps 102
Restoring defaults 103
Hvac default 104
Ach550 02 user s manual 105
Application macros and wiring 101 105
Hvac default 105
Supply fan 106
Ach550 02 user s manual 107
Application macros and wiring 103 107
Supply fan 107
Return fan 108
Ach550 02 user s manual 109
Application macros and wiring 105 109
Return fan 109
Cooling tower fan 110
Ach550 02 user s manual 111
Application macros and wiring 107 111
Cooling tower fan 111
Condenser 112
Ach550 02 user s manual 113
Application macros and wiring 109 113
Condenser 113
Booster pump 114
Ach550 02 user s manual 115
Application macros and wiring 111 115
Booster pump 115
Pump alternation 116
Ach550 02 user s manual 117
Application macros and wiring 113 117
Pump alternation 117
Internal timer 118
Ach550 02 user s manual 119
Application macros and wiring 115 119
Internal timer 119
Internal timer with constant speeds powered roof ventilator 120
Ach550 02 user s manual 121
Application macros and wiring 117 121
Internal timer with constant speeds 121
Floating point 122
Ach550 02 user s manual 123
Application macros and wiring 119 123
Floating point 123
Dual setpoint pid 124
Ach550 02 user s manual 125
Application macros and wiring 121 125
Dual setpoint pid 125
Dual setpoint pid with constant speeds 126
Ach550 02 user s manual 127
Application macros and wiring 123 127
Dual setpoint pid with constant speeds 127
E bypass usa only 128
Ach550 02 user s manual 129
Application macros and wiring 125 129
E bypass 129
Hand control 130
Ach550 02 user s manual 131
Application macros and wiring 127 131
Hand control 131
Ach550 02 user s manual 132
Application macros and wiring 132
Connection examples of two wire and three wire sensors 132
Many ach550 applications use process pi d and need a feedback signal from the process the feedback signal is typically connected to analogue input 2 ai2 the macro wiring diagrams for each macro earlier in this chapter use an externally powered sensor connections not shown the figures below give examples of connections using a two wire or three wire sensor transmitter supplied by the drive auxiliary voltage output 132
Note the sensor is supplied through its current output and the drive feeds the supply voltage 24 v thus the output signal must be 4 20 ma not 0 20 ma 132
Three wire sensor transmitter 132
Two wire sensor transmitter 132
Real time clock and timed functions 133
What this chapter contains 133
Ach550 02 user s manual 134
Real time clock and timed functions 134
Using the timer 134
You can use the timed functions assistant for easy configuring for more information on the assistants see page 80 the timer is configured in four stages they are 1 enabling the timer configure how the timer is activated see page 132 2 setting the time period define the time and day when the timer operates see page 133 3 creating the timer assign the selected time period to certain timer s see page 134 4 connecting the parameters connect selected parameters to the timer see page 135 134
Parameters connected to a timer 135
A 0 hz 136
Ach550 02 user s manual 136
After selecting the new value press save to save the value 136
Di1 inv 136
Enabling the timer 136
Not sel 136
Parameters s assistants changed par 136
Press menu to go to the main menu 136
Real time clock and timed functions 136
Scroll to group 36 timed functions with the up down keys and press sel 136
Scroll to timers enable with the up down keys and press edit 136
Select parameters with the up down keys then press enter to go to the parameters mode 136
The current value is displayed use the up down keys to change the value if you select active 7 timed functions are always enabled 136
The new value is displayed below the timers enable text press exit twice to return to the main menu 136
The timer can be enabled from one of the digital inputs or inverted digital inputs to enable the timer follow these steps 136
A 0 hz 137
Ach550 02 user s manual 137
Change the highlighted part of the time with the up down keys pressing next moves to the next part press save to save the time 137
Note start or run enable can be assigned to the same digital input 137
Parameters assistants changed par 137
Press menu to go to the main menu 137
Real time clock and timed functions 133 137
Scroll to group 36 timed functions with the up down keys and press sel 137
Scroll to start time 1 with the up down keys and press edit 137
Select parameters with the up down keys then press enter to go to the parameters mode 137
Setting the time period 137
The example shows how to set a start time in addition the stop time and the start and stop days have to be set in the same manner these constitute a time period 137
A 0 hz 138
Ach550 02 user s manual 138
Creating a timer 138
Different time periods can be collected in a timer and connected to parameters the timer can act as the source of start stop and change direction commands constant speed selection and relay activation signals time periods can be in multiple timed functions but a parameter can only be connected to a single timer it is possible to create up to four timers to create a timer follow these steps 138
Not sel 138
Parameters assistants changed par 138
Press menu to go to the main menu 138
Real time clock and timed functions 138
Scroll to group 36 timed functions with the up down keys and press sel 138
Scroll to timer 1 src with the up down keys and press edit 138
Select parameters with the up down keys then press enter to go to the parameters mode 138
The current value is displayed change the value with the up down keys 138
The new value is displayed below the start time 1 text press exit to return to the main menu continue with stop time 1 start day 1 and stop day 1 138
A 0 hz 139
Ach550 02 user s manual 139
Connecting parameters 139
Has to be connected to the timer so that the timer acts as the source of constant speed activating a parameter can only be connected to one timer to connect the parameter follow these steps 139
Parameters assistants changed par 139
Press menu to go to the main menu 139
Press save to save the new value 139
Real time clock and timed functions 135 139
Scroll to group 12 constant speeds and press sel 139
Scroll to parameter 1201 constant speed sel and press edit 139
Select parameters with the up down keys then press enter to go to the parameters mode 139
The new value is displayed below the timer 1 src text press exit to return to the main menu 139
The parameter example 1201 139
Ach550 02 user s manual 140
Real time clock and timed functions 140
Select the created timer with the up down keys and press save 140
The new value is displayed under const speed sel press exit to return to the main menu 140
Timer 1 140
Example of timer use 141
A 0 hz 143
Ach550 02 user s manual 143
Di3 inv 143
Parameters assistants changed par 143
Press menu to go to the main menu 143
Real time clock and timed functions 139 143
Scroll to boost sel with the up down keys and press edit 143
Scroll to boost time with the up down keys and press edit 143
Scroll to group 36 timed functions with the up down keys and press sel 143
Select a digital input as the source of the boost signal with the up down keys then press save 143
Select parameters with the up down keys then press enter to go to the parameters mode 143
To configure the boost follow these steps 143
Ach550 02 user s manual 144
Change the highlighted part of the time with the up down keys pressing next moves to the next part press save to save the time 144
Real time clock and timed functions 144
Scroll to timer 1 src and press edit 144
Select boost with the up down keys and press save 144
The new value is displayed under timer 1 src press exit to return to the main menu 144
Serial communications 145
What this chapter contains 145
System overview 146
Ach550 02 user s manual 148
Before configuring the drive for fieldbus control the drive must be connected to the fieldbus according to the instructions given in this manual and manuals embedded fieldbus efb control 148
Embedded fieldbus efb 148
Serial communications 148
Setting up communication through efb 148
Terminated station terminated station station station 148
To reduce noise on the network terminate the rs485 network using 120 ohm resistors at both ends of the network see the diagram below 148
Use preferably three conductors and a shield for the connection 148
A 0 hz 149
Bacnet 149
Parameters assistants changed par 149
Setting up efb with the serial communication assistant 149
Ach550 02 user s manual 150
Changes made to efb communication parameters group 53 do not take effect until you perform one of the following cycle the drive power off and on or set parameter 5302 to 0 and then back to a unique efb station id 150
Continue the guided set up with the assistant 150
Efb communication parameters 150
Protocol selection 150
Serial communications 150
Ach550 02 user s manual 151
Serial communications 147 151
Ach550 02 user s manual 152
Bacnet specific communication parameters 152
Serial communications 152
Fieldbus adapter ext fba 153
Mechanical and electrical installation of the plug in fieldbus 153
Setting up communication through a plug in fieldbus adapter ext fba module 154
A 0 hz 155
Ext fba 155
Parameters assistants changed par 155
Setting up fba with the serial communication assistant 155
Ach550 02 user s manual 156
Fba communication parameters 156
If the name of fba parameter is not self explanatory the assistant first tells you which information is expected from you 156
Protocol selection 156
Serial communications 156
The assistant recognises the type of the connected fieldbus adapter module and guides you through the necessary set up 156
The new settings will take effect when the drive is next powered up or when parameter 5127 is activated 156
Ach550 02 user s manual 157
Serial communications 153 157
Ach550 02 user s manual 158
Serial communications 158
Ach550 02 user s manual 159
After the fieldbus communication has been set up the drive control parameters listed in the tables below should be checked and adjusted where necessary the setting for fieldbus control description column gives the value to use when the fieldbus interface is the desired source or destination for that particular signal as well as a description of the parameter for fieldbus signal routes and message composition see manuals embedded fieldbus efb control 3afe68320658 english and bacnet protocol 3aua0000004591 english 159
Control command source selection 159
Drive control parameters 159
Serial communications 155 159
Ach550 02 user s manual 160
Reference signal source selection 160
Serial communications 160
Ach550 02 user s manual 161
Digital output signal source selection 161
Serial communications 157 161
Ach550 02 user s manual 162
Analogue output signal source selection 162
Serial communications 162
Ach550 02 user s manual 163
Serial communications 159 163
System control inputs 163
Ach550 02 user s manual 164
Serial communications 164
Acceleration deceleration ramp pair selection 165
Ach550 02 user s manual 165
Communication fault functions 165
Serial communications 161 165
Ach550 02 user s manual 166
Pid control feedback source selection 166
Serial communications 166
Ach550 02 user s manual 167
Serial communications 163 167
Fault handling 168
Parameter groups 171
Parameter listing and descriptions 171
What this chapter contains 171
Ach550 02 user s manual 174
Group 99 start up data 174
Parameter listing and descriptions 174
This group defines special start up data required to set up the drive enter motor information 174
Ach550 02 user s manual 175
Parameter listing and descriptions 171 175
Ach550 02 user s manual 176
Parameter listing and descriptions 176
Ach550 02 user s manual 177
Parameter listing and descriptions 173 177
Ach550 02 user s manual 178
Group 01 operating data 178
Parameter listing and descriptions 178
This group contains drive operating data including actual signals the drive sets the values for actual signals based on measurements or calculations you cannot set these values 178
Ach550 02 user s manual 179
Parameter listing and descriptions 175 179
Ach550 02 user s manual 180
Parameter listing and descriptions 180
Ach550 02 user s manual 181
Parameter listing and descriptions 177 181
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Parameter listing and descriptions 182
Ach550 02 user s manual 183
Parameter listing and descriptions 179 183
Ach550 02 user s manual 184
Group 03 fb actual signals 184
Parameter listing and descriptions 184
This group monitors fieldbus communications see also chapter serial communications 184
Ach550 02 user s manual 185
Parameter listing and descriptions 181 185
Ach550 02 user s manual 186
Parameter listing and descriptions 186
Ach550 02 user s manual 187
Parameter listing and descriptions 183 187
Ach550 02 user s manual 188
Group 04 fault history 188
Parameter listing and descriptions 188
This group stores a recent history of the faults reported by the drive 188
Ach550 02 user s manual 189
Parameter listing and descriptions 185 189
Ach550 02 user s manual 190
For commands that enable start stop and direction changes locks direction or enables direction control to select between the two external locations use parameter 1102 in the next group 190
Group 10 start stop dir 190
Parameter listing and descriptions 190
This group defines external sources 190
Ach550 02 user s manual 191
Parameter listing and descriptions 187 191
Ach550 02 user s manual 192
Parameter listing and descriptions 192
Ach550 02 user s manual 193
Code description range 193
Di ai ext1 193
Frequency reference hz if 9904 3 193
Group 11 reference select 193
Hz rpm reference type depends on parameter 9904 193
Keypad ref sel 1 ref 1 hz rpm 2 ref 2 selects the reference controlled in local control mode 1 193
Parameter listing and descriptions 189 193
Speed reference rpm if 9904 1 193
This group defines how the drive selects between command sources characteristics and sources for 193
Ach550 02 user s manual 194
Parameter listing and descriptions 194
Ach550 02 user s manual 195
Parameter listing and descriptions 191 195
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Parameter listing and descriptions 196
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Parameter listing and descriptions 193 197
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Parameter listing and descriptions 198
Ach550 02 user s manual 199
Parameter listing and descriptions 195 199
Ach550 02 user s manual 200
Acts also as a so called fault speed which may be activated if the control signal is lost refer to parameter 3001 200
And 3018 200
Group 12 constant speeds 200
Note parameter 1208 200
Parameter 3002 200
Parameter listing and descriptions 200
This group defines a set of constant speeds in general you can program up to 7 constant speeds ranging from 0 500 hz or 0 30000 rpm values must be positive no negative speed values for constant speeds constant speed selections are ignored if the process pid reference is followed or the drive is in local control mode or pfa pump and fan alternation is active 200
Ach550 02 user s manual 201
Parameter listing and descriptions 197 201
Ach550 02 user s manual 202
Parameter listing and descriptions 202
Ach550 02 user s manual 203
Parameter listing and descriptions 199 203
Ach550 02 user s manual 204
Parameter listing and descriptions 204
Ach550 02 user s manual 205
Group 13 analogue inputs 205
Parameter listing and descriptions 201 205
This group defines the limits and the filtering for analogue inputs 205
Ach550 02 user s manual 206
Parameter listing and descriptions 206
Ach550 02 user s manual 207
Group 14 relay outputs 207
Parameter listing and descriptions 203 207
This group defines the condition that activates each of the relay outputs 207
Ach550 02 user s manual 208
Parameter listing and descriptions 208
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Parameter listing and descriptions 205 209
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Parameter listing and descriptions 210
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Parameter listing and descriptions 207 211
Ach550 02 user s manual 212
Group 15 analogue outputs 212
Limited to programmable minimum and maximum values of output current scaled and or inverted by defining the minimum and maximum values of the source parameter or content defining a maximum value parameter 1503 or 1509 that is less than the content minimum value parameter 1502 or 1508 results in an inverted output filtered 212
Parameter listing and descriptions 212
This group defines the drive s analogue current signal outputs the drive s analogue outputs can be any parameter of group 01 operating data 212
Ach550 02 user s manual 213
Parameter listing and descriptions 209 213
Ach550 02 user s manual 214
Parameter listing and descriptions 214
Ach550 02 user s manual 215
Group 16 system controls 215
Parameter listing and descriptions 211 215
This group defines a variety of system level locks resets and enables 215
Ach550 02 user s manual 216
Parameter listing and descriptions 216
Ach550 02 user s manual 217
Parameter listing and descriptions 213 217
Ach550 02 user s manual 218
Parameter listing and descriptions 218
Ach550 02 user s manual 219
Parameter listing and descriptions 215 219
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Code description range 220
Parameter listing and descriptions 220
Ach550 02 user s manual 221
Parameter listing and descriptions 217 221
Ach550 02 user s manual 222
Group 17 override 222
Parameter listing and descriptions 222
The following faults are ignored 222
This group defines the source for the override activation signal the override speed frequency and pass code and how the override is enabled and disabled the override feature can be used e g in fire situations when the override di is activated the drive stops and then accelerates to the preset speed or frequency when the di is deactivated the drive stops and reboots if the start command run enable and start enable are active in the auto mode the drive starts automatically and continues normally after override mode in the hand mode the drive returns to the off mode when override is active drive runs at preset speed drive ignores all keypad commands drive ignores all commands from communication links drive ignores all digital inputs except override activation deactivation run enable and start enable drive displays alarm message 2020 222
Changing the override parameters 223
Commissioning the override mode 223
Ach550 02 user s manual 224
Parameter listing and descriptions 224
Ach550 02 user s manual 225
Parameter listing and descriptions 221 225
Ach550 02 user s manual 226
Group 20 limits 226
Parameter listing and descriptions 226
This group defines minimum and maximum limits to be followed in driving the motor speed frequency current torque etc 226
Ach550 02 user s manual 227
Parameter listing and descriptions 223 227
Ach550 02 user s manual 228
Parameter listing and descriptions 228
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Parameter listing and descriptions 225 229
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Group 21 start stop 230
Parameter listing and descriptions 230
This group defines how the motor starts and stops the ach550 supports several start and stop modes 230
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Parameter listing and descriptions 227 231
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Parameter listing and descriptions 232
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Group 22 accel decel 233
Parameter listing and descriptions 229 233
This group defines ramps that control the rate of acceleration and deceleration you define these ramps as a pair one for acceleration and one for deceleration you can define two pairs of ramps and use a digital input to select one of these 233
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Parameter listing and descriptions 234
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Parameter listing and descriptions 231 235
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Group 23 speed control 236
Parameter listing and descriptions 236
This group defines variables used for speed control operation 236
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Parameter listing and descriptions 233 237
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Parameter listing and descriptions 238
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Parameter listing and descriptions 235 239
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Parameter listing and descriptions 240
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Group 25 critical speeds 241
Parameter listing and descriptions 237 241
This group defines up to three critical speeds or ranges of speeds that are to be avoided due for example to mechanical resonance problems at certain speeds 241
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Parameter listing and descriptions 242
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Group 26 motor control 243
Parameter listing and descriptions 239 243
This group defines variables used for motor control 243
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Parameter listing and descriptions 244
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Parameter listing and descriptions 241 245
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Group 29 maintenance trig 246
Parameter listing and descriptions 246
This group defines usage levels and trigger points when usage reaches the set trigger point a notice displayed on the control panel operator keypad signals that maintenance is due 246
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Parameter listing and descriptions 243 247
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Group 30 fault functions 248
Parameter listing and descriptions 248
This group defines situations that the drive should recognise as potential faults and how the drive should respond if the fault is detected 248
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Parameter listing and descriptions 245 249
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Parameter listing and descriptions 250
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Parameter listing and descriptions 247 251
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Parameter listing and descriptions 252
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Parameter listing and descriptions 249 253
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Parameter listing and descriptions 254
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Group 31 automatic reset 255
Parameter listing and descriptions 251 255
This group defines conditions for automatic resets an automatic reset occurs after a particular fault is detected the drive holds for a set delay time and then restarts automatically you can limit the number of resets in a specified time period and you can set up automatic resets for a variety of faults 255
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Parameter listing and descriptions 256
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Group 32 supervision 257
Parameter listing and descriptions 253 257
This group defines supervision for up to three signals from group 01 operating data supervision monitors a specified parameter and energises a relay output if the parameter passes a defined limit use group 14 relay outputs to define the relay and whether the relay activates when the signal is too low or too high 257
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Parameter listing and descriptions 258
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Parameter listing and descriptions 255 259
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Group 33 information 260
Parameter listing and descriptions 260
This group provides access to information about the drive s current programs versions and test date 260
A 0 hz 261
A 0 hz 3 261
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Group 34 panel display 261
Parameter listing and descriptions 257 261
This group defines the content for control panel operator keypad display centre area when the control panel is in the output mode 261
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Parameter listing and descriptions 262
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Code description range 263
Dsp for 263
Output1 max sets the maximum value displayed for the first display parameter note parameter is not effective if parameter 3404 263
Output1 min sets the maximum value displayed for the first display parameter note parameter is not effective if parameter 3404 263
Output1 unit 0 127 selects the units used for the first display parameter note parameter is not effective if parameter 3404 263
Output2 dsp form 0 9 defines the decimal point location for the second display parameter see parameter 3404 263
Output2 unit 0 127 selects the units used for the second display parameter see parameter 3405 263
Parameter listing and descriptions 259 263
Signal2 max defines the maximum expected value for the second display parameter see parameter 3403 263
Signal2 min defines the minimum expected value for the second display parameter see parameter 3402 263
Signal2 param 100 178 selects the second parameter by number displayed on the control panel see parameter 3401 263
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Parameter listing and descriptions 264
Group 35 motor temp meas 265
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Parameter listing and descriptions 263 267
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Parameter listing and descriptions 268
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Group 36 timed functions 269
Parameter listing and descriptions 265 269
This group defines the timed functions the timed functions include four daily starts stops four weekly starts stops overrides four timers for collecting selected periods together a timer can be connected to multiple time periods and a time period can be in multiple timers 269
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Parameter listing and descriptions 270
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Parameter listing and descriptions 267 271
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Parameter listing and descriptions 272
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Parameter listing and descriptions 269 273
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Group 37 user load curve 274
Parameter listing and descriptions 274
This group defines supervision of user adjustable load curves motor torque as a function of frequency the curve is defined by five points 274
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Parameter listing and descriptions 271 275
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Correspondence with the obsolete underload supervision 276
Nominal frequency of the motor if you want to emulate the behaviour of an old underload curve with parameters as in the shaded columns set the new parameters as in the white columns in the tables 276
Nominal torque of the motor 276
Obsolete the underload protection is activated curves 1 3 reach maximum at the motor rated frequency set by parameter 9907 276
Parameter listing and descriptions 276
Provided five selectable curves shown in the figure below 276
The now obsolete parameter 3015 276
The parameter characteristics were as described below if the load drops below the set curve for longer than the time set by parameter 3014 276
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Eu 50 hz 277
Parameter listing and descriptions 273 277
Us 60 hz 277
Overview of pid controllers 278
Pid controller basic set up 278
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Must be set to value 19 279
Note in order to activate and use the pid controller parameter 1106 279
Parameter listing and descriptions 275 279
Pid controller advanced 280
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Group 40 process pid set 1 281
Parameter listing and descriptions 277 281
This group defines a set of parameters used with the process pid pid1 controller typically only parameters in this group are needed 281
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Parameter listing and descriptions 282
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Parameter listing and descriptions 279 283
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Parameter listing and descriptions 284
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Parameter listing and descriptions 281 285
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Parameter listing and descriptions 286
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Parameter listing and descriptions 283 287
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Parameter listing and descriptions 288
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Parameter listing and descriptions 285 289
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Parameter listing and descriptions 290
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Parameter listing and descriptions 287 291
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Parameter listing and descriptions 292
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Parameter listing and descriptions 289 293
Group 41 process pid set 2 294
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Group 42 ext trim pid 295
Parameter listing and descriptions 291 295
This group defines the parameters used for the external pid controller pid2 of the ach550 the operation of parameters 4201 4221 is analogous with process pid controller pid1 set 1 parameters 4001 4021 295
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Parameter listing and descriptions 296
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And 0178 297
Are derived from subtracting the drive s energy consumed from the direct on line dol consumption calculated on the basis of parameter 4508 297
As such the accuracy of the values is dependent on the accuracy of the power estimate entered in that parameter 297
Group 45 energy saving 297
Parameter listing and descriptions 293 297
This group defines the setup of calculation and optimization of energy savings note the values of the saved energy parameters 0174 297
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Group 51 ext comm module 298
Parameter listing and descriptions 298
This group defines set up variables for an external fieldbus communication module refer to the communication module documentation for more information on these parameters 298
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Parameter listing and descriptions 295 299
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Group 52 panel comm 300
Parameter listing and descriptions 300
This group defines the communication settings for the control panel port on the drive normally when using the supplied control panel operator keypad there is no need to change settings in this group in this group parameter modifications take effect on the next power up 300
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Parameter listing and descriptions 297 301
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Group 53 efb protocol 302
Parameter listing and descriptions 302
This group defines set up variables used for an embedded fieldbus efb communication protocol refer to the communication protocol documentation for more information on these parameters 302
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Parameter listing and descriptions 299 303
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Parameter listing and descriptions 304
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Group 64 load analyzer 305
Is shown in ten classes 2 peak value logger one signal in group 1 can be logged for the peak maximum value the peak value of the signal peak time time when the peak value was detected as well the frequency current and dc voltage at the peak time are shown 3 amplitude logger 2 one signal in group 1 can be logged for amplitude distribution the base value 100 value can be set by the user the first logger cannot be reset the other two loggers can be reset by a user defined method they are also reset if either of the signals or the peak value filter time is changed 305
Parameter listing and descriptions 301 305
This group defines the load analyzer which can be used for analyzing the customer s process and sizing the drive and the motor the peak value is logged at 2 ms level and the distribution loggers are updated on 0 s 200 ms time level three different values can be logged 1 amplitude logger 1 the measured current is logged continuously the distribution as a percentage of the nominal current 305
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Parameter listing and descriptions 306
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Parameter listing and descriptions 303 307
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Parameter listing and descriptions 308
Group 81 pfa control 309
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Parameter listing and descriptions 310
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Parameter listing and descriptions 307 311
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Parameter listing and descriptions 312
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Parameter listing and descriptions 309 313
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Parameter listing and descriptions 314
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Parameter listing and descriptions 311 315
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Parameter listing and descriptions 316
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Parameter listing and descriptions 313 317
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Parameter listing and descriptions 318
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Parameter listing and descriptions 315 319
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Parameter listing and descriptions 320
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Parameter listing and descriptions 317 321
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Parameter listing and descriptions 322
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Parameter listing and descriptions 319 323
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Parameter listing and descriptions 324
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Parameter listing and descriptions 321 325
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Parameter listing and descriptions 326
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Parameter listing and descriptions 323 327
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Parameter listing and descriptions 328
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Parameter listing and descriptions 325 329
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Parameter listing and descriptions 330
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Group 98 options 331
Parameter listing and descriptions 327 331
This group configures for options in particular enabling serial communication with the drive 331
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Complete parameter list 332
Parameter listing and descriptions 332
The following table lists all parameters and their default values for all application macros the user can enter desired parameter values under the user column 332
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Parameter listing and descriptions 329 333
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Parameter listing and descriptions 334
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Parameter listing and descriptions 331 335
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Parameter listing and descriptions 336
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Parameter listing and descriptions 333 337
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Parameter listing and descriptions 338
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Parameter listing and descriptions 335 339
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Parameter listing and descriptions 340
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Parameter listing and descriptions 337 341
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Parameter listing and descriptions 342
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Parameter listing and descriptions 339 343
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Parameter listing and descriptions 344
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Parameter listing and descriptions 341 345
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Parameter listing and descriptions 346
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Parameter listing and descriptions 343 347
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Parameter listing and descriptions 348
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Parameter listing and descriptions 345 349
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Parameter listing and descriptions 350
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Parameter listing and descriptions 347 351
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Parameter listing and descriptions 352
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Parameter listing and descriptions 349 353
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Parameter listing and descriptions 354
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Parameter listing and descriptions 351 355
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Parameter listing and descriptions 356
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Parameter listing and descriptions 353 357
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Parameter listing and descriptions 358
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Parameter listing and descriptions 355 359
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Parameter listing and descriptions 360
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Parameter listing and descriptions 357 361
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Parameter listing and descriptions 362
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Parameter listing and descriptions 359 363
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Parameter listing and descriptions 364
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Parameter listing and descriptions 361 365
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Parameter listing and descriptions 366
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Parameter listing and descriptions 363 367
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Parameter listing and descriptions 368
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Parameter listing and descriptions 365 369
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Parameter listing and descriptions 370
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Parameter listing and descriptions 367 371
Diagnostics and maintenance 373
What this chapter contains 373
Diagnostics displays 374
Red faults 374
Flashing green alarms 375
Correcting faults 376
Fault listing 376
Fault listing the following table lists the faults by code number and describes each the fault name is the long form shown on the control panel display when the fault occurs the fault names shown in the fault logger mode see page 96 and the fault names for parameter 0401 376
May be shorter 376
Fault resetting 385
Flashing red led 385
Red led 385
Alarm listing 386
Correcting alarms 386
History 386
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Diagnostics and maintenance 383 387
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Diagnostics and maintenance 388
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Diagnostics and maintenance 385 389
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Diagnostics and maintenance 390
Maintenance intervals 391
Ach550 02 user s manual 392
C201 214 392
Diagnostics and maintenance 392
Layout 392
The possible components concerning maintenance activities are shown in the figure below 392
Heatsink 393
Main fan replacement 393
Capacitors 395
Reforming 395
Replacement 395
Ach550 02 user s manual 397
Battery 397
Cleaning 397
Control panel operator keypad 397
Diagnostics and maintenance 393 397
The battery keeps the clock operating in memory during power interruptions the expected life for the battery is greater than ten years to remove the battery use a coin to rotate the battery holder on the back of the control panel replace the battery with type cr2032 397
This table describes the leds of the drive 397
Use a soft damp cloth to clean the control panel avoid harsh cleaners which could scratch the display window 397
Ratings 399
Technical data 399
What this chapter contains 399
Iec ratings 400
Sizing 400
Symbols 400
Altitude derating 401
Derating 401
Temperature derating 401
Input power mains cables fuses and circuit breakers 402
Line current harmonics 402
Ach550 02 user s manual 403
Cable reactance ohm if the calculated short circuit current of the installation is smaller than the minimum short circuit current given in the table below the fuse does not operate rapidly enough to protect the drive in 0 s select a faster fuse to ensure that the required 0 s operation time is met 403
Cable resistance ohm 403
Nominal apparent power of the transformer kva 403
Recommended fuses 403
Recommended fuses the following fuses are recommended 403
Short circuit current in symmetrical two phase short circuit a u network line to line voltage v 403
Technical data 399 403
Transformer impedance 403
Transformer impedance ohm 403
Transformer rated voltage v 403
Ach550 02 user s manual 404
Circuit breakers 404
Slow fuses 404
Technical data 404
Use of fuses is preferable but the abb moulded case circuit breakers mccb in the table below can also be used 404
Use of the recommended fuses is preferable but the following slow fuses can also be used 404
Ach550 02 user s manual 405
Input power mains cable 405
Technical data 401 405
The table below gives copper and aluminium cable types for different load currents sizing of the input power cable is based on a correction factor of 0 1 maximum of 4 cables laid on a cable ladder side by side ambient temperature 30 c 86 f en 60204 1 and iec 364 5 523 for other conditions dimension the cables according to local safety regulations appropriate input voltage and the load current of the drive in any case the cable must be between the minimum limit defined in this table and the maximum limit defined by the terminal size see section cable entries on page 402 405
Cable entries 406
Input power mains connection 407
Motor cable length 408
Motor connection 408
Control connections 410
Ach550 02 user s manual 411
Hardware description 411
Technical data 407 411
Ach550 02 user s manual 412
Note terminals 3 6 and 9 are at the same potential 412
Technical data 412
Ach550 02 user s manual 413
For using an external power supply see the diagrams below 413
Note for safety reasons the fault relay signals a fault when the ach550 is powered down 413
Technical data 409 413
The terminals on the control board as well as on the optional modules attachable to the board fulfil the protective extra low voltage pelv requirements stated in en 50178 provided that the external circuits connected to the terminals also fulfil the requirements and the installation site is below 2000 m 6562 ft you can wire the digital input terminals in either a pnp or npn configuration 413
Communications 414
Cooling 414
Efficiency 414
Dimensions and weights 415
Frame size r8 416
Ach550 02 user s manual 417
Ambient conditions 417
Technical data 413 417
The table below lists the ach550 environmental requirements 417
Materials 418
Applicable standards 419
Ce marking 419
Compliance with the emc directive 419
Compliance with iec en 61800 3 2004 420
Compliance with the machinery directive 420
C tick marking 422
Compliance with iec en 61800 3 2004 422
Iec en 61800 3 2004 definitions 422
Ul marking 422
Compliance with the iec en 61800 3 2004 423
Second environment drives of category c3 423
Ach550 02 user s manual 425
Contact information 425
On page 425
Product and service inquirie 425
See also section 425
Technical data 421 425
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Technical data 426
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Technical data 423 427
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Technical data 428

ABB ACH550-02-645A-4 [239/454] Ach550 02 user s manual

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