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Yaskawa CIMR-PU2A0081 — troubleshooting Common Drive Faults and Solutions [285/548]
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Hybrid IC failure on the power board
• Cycle power to the drive.
• If the problem continues, replace the power board or the entire drive. Contact Yaskawa or a Yaskawa
representative for instructions on replacing the power board.
Digital Operator Display Fault Name
CPF23
Control Board Connection Error
Connection error between the control board and the drive
Cause Possible Solution
Hardware is damaged
• Turn off the power and check the connection between the control board and the drive.
• If the problem continues, replace the control
board or the entire drive. Contact Yaskawa or a Yaskawa
representative for instructions on replacing the control board.
Digital Operator Display Fault Name
CPF24
Drive Unit Signal Fault
The drive capacity cannot be detected correctly (drive capacity is checked when the drive is powered up).
Cause Possible Solution
Hardware is damaged
If the problem continues, replace the control board or the entire drive. Contact Yaskawa or a Yaskawa
representative for instructions on replacing the control board.
Digital Operator Display Fault Name
CPF25 Terminal Board Not Connected
Cause Possible Solution
Terminal board is not connected correctly Reconnect the terminal board to the connector on the drive, then cycle the power to the drive.
Digital Operator Display Fault Name
to
to
CPF26 to CPF35
CPF40 to CPF43
Control Circuit Error
CPU error
Cause Possible Solution
Hardware is damaged
If the problem continues, replace the control board or the entire drive. Contact Yaskawa or a Yaskawa
representative for instructions on replacing the control board.
Digital Operator Display Fault Name
E5
SI-T3 Watchdog Timer Error
The watchdog timed out.
Cause Possible Solution
Data has not been received from the PLC
Execute DISCONNECT or ALM_CLR, then issue a CONNECT command or SYNC_SET command and
proceed to phase 3. Refer to the SI-T3 Option Technical Manual for more details on troubleshooting.
Digital Operator Display Fault Name
EF0
Option Card External Fault
An external fault condition is present.
Cause Possible Solution
An external fault was received from the PLC
and F6-03 is set to a value other than 3.
• Remove the cause of the external fault.
• Remove the external fault input from the PLC.
Problem with the PLC program Check the PLC program and correct problems.
Digital Operator Display Fault Name
EF1
External Fault (input terminal S1)
External fault at multi-function input terminal S1.
EF2
External Fault (input terminal S2)
External fault at multi-function input terminal S2.
EF3
External Fault (input terminal S3)
External fault at multi-function input terminal S3.
EF4
External Fault (input terminal S4)
External fault at multi-function input terminal S4.
6.4 Fault Detection
YASKAWA SIEP YAIP1U 01A AC Drive - P1000 Technical Manual
285
6
Troubleshooting
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com
Содержание
2656- Yaskawa ac drive p1000
- Technical manual
- Industrial fan and pump drive
- Quick reference
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- This page intentionally blank
- Phone 800 94 412 fax 888 23 773 web www clrwtr com email info clrwtr com
- Model number and nameplate check 29
- Mechanical installation 43
- I preface general safety 15
- I preface 16
- I general safety 17
- Drive models and enclosure types 32 1 component names 34
- Table of contents
- Section safety 44 2 mechanical installation 46
- Section safety 26 1 general description 27
- Receiving 25
- Quick reference 3
- Top protective cover 4
- Terminal block configuration 7 3 terminal cover 9
- Section safety 0 3 standard connection diagram 2 3 main circuit connection diagram 5
- Main circuit wiring 5
- Electrical installation 9
- Digital operator and front cover 1
- Control i o connections 2
- Control circuit wiring 6
- Connect to a pc 5 3 2 external interlock 6
- Application selection 18
- A initialization 34
- Wiring checklist 7
- Verifying parameter settings and backing up changes 29
- The drive programming and clock adjustment modes 06
- Test run with load connected 28
- Test run checklist 31
- Start up programming operation 99
- Start up flowchart 16 4 powering up the drive 17
- Section safety 00 4 using the digital operator 01
- Parameter details 33
- No load operation test run 26
- Auto tuning 21
- F option settings 89
- E motor parameters 82
- D reference settings 73
- C tuning 68
- B application 39
- N special adjustments 51
- L protection functions 25
- H terminal functions 96
- U monitor parameters 73
- Troubleshooting without fault display 14
- Troubleshooting 75
- Section safety 76 6 motor performance fine tuning 78
- S special application 62
- Operator programming errors 04
- O operator related settings 54
- Fault detection 83
- Drive alarms faults and errors 79
- Diagnosing and resetting faults 12
- Copy function related displays 10
- Auto tuning fault detection 07
- Alarm detection 97
- Section safety 54 8 drive options and peripheral devices 55 8 connecting peripheral devices 56 8 option installation 57
- Section safety 24 7 inspection 26
- Peripheral devices options 53
- Periodic maintenance 29
- Periodic inspection maintenance 323
- Installing peripheral devices 63
- Drive replacement 50
- Drive cooling fans 31
- B parameter list 91
- B d references 02
- B c tuning 00
- B b application 94
- B a initialization parameters 93
- A specifications 73
- A power ratings 74
- A drive specifications 83 a drive watt loss data 85 a drive derating data 87
- B understanding parameter descriptions 92
- C memobus modbus configuration 64 c communication specifications 65 c connecting to a network 66
- C memobus modbus communications 463
- B n special adjustment 27
- B l protection function 20
- B h parameters multi function terminals 11
- B e motor parameters 05
- B 4 v f pattern default values 45 b 5 defaults by drive model 46
- B 3 u monitors 37
- B 2 t motor tuning 36
- B 1 s special application 31
- B 0 o operator related settings 28
- C communications timing 72
- C 2 self diagnostics 95
- C 1 communication errors 94
- C 0 enter command 93
- E quick reference sheet 25
- E drive and motor specifications 26
- D ul and csa standards 07
- D standards compliance 97
- D section safety 98 d european standards 00
- C message format 73
- C message examples 75
- C memobus modbus setup parameters 68
- C memobus modbus data table 77
- C drive operations by memobus modbus 71
- Index 35
- E user setting table 29
- E basic parameter settings 27
- Preface general safety
- I preface 6 i general safety 7
- Applicable documentation
- Trademarks
- Terms and abbreviations
- Symbols
- I preface
- Warning
- Supplemental safety information
- Read and understand this manual before installing operating or servicing this drive the drive must be installed according to this manual and local codes the following conventions are used to indicate safety messages in this manual failure to heed these messages could result in serious or fatal injury or damage to the products or to related equipment and systems
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- Notice
- Indicates a property damage message
- Indicates a hazardous situation which if not avoided will result in death or serious injury
- Indicates a hazardous situation which if not avoided could result in minor or moderate injury
- Indicates a hazardous situation which if not avoided could result in death or serious injury
- I general safety
- Danger
- Caution
- Warning
- Sudden movement hazard
- Safety messages
- Fire hazard
- Electrical shock hazard
- Danger
- Warning
- Notice
- Crush hazard
- Caution
- Selection
- Installation
- General application precautions
- I general safety
- General handling
- Acceleration and deceleration times are affected by the amount of torque generated by the motor the load torque and the inertia moment set a longer accel decel time when stall prevention is enabled the accel decel times are lengthened for as long as the stall prevention function is in operation install one of the available braking options or increase the capacity of the drive for faster acceleration and deceleration
- Yaskawa recommends using ring terminals on all drive models drive models 2a0069 to 2a0415 and 4a0058 to 4a0675 require the use of use ring terminals for ul cul compliance use only the tools recommended by the terminal manufacturer for crimping
- Yaskawa recommends installing a ground fault circuit interrupter gfci to the power supply side the gfci should be designed for use with ac drives e g type b according to iec 60755 select a molded case circuit breaker mccb or gfci with a rated current 1 to 2 times higher than the drive rated current to avoid nuisance trips caused by harmonics in the drive input current refer to installing a molded case circuit breaker mccb or ground fault circuit interrupter gfci on page 366 for more information
- The cooling fan of a standard motor should sufficiently cool the motor at the rated speed as the self cooling capability of such a motor reduces with the speed applying full torque at low speed will possibly damage the motor reduce the load torque as the motor slows to prevent motor damage from overheat figure i shows the allowable load characteristics for a yaskawa standard motor use a motor designed specifically for operation with a drive when 100 continuous torque is needed at low speeds
- Standard induction motors
- Settings
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- Motor application precautions
- Synchronous motors
- Specialized motors
- Notes on power transmission machinery
- Warranty information
- Warning
- Risk of electric shock
- Hot surfaces
- Drive label warning example
- Receiving
- Section safety
- Notice
- Caution
- P1000 model selection
- General description
- Yaskawa siep yaip1u 01a ac drive p1000 technical manual
- Table 1 gives an overview of the various p1000 control mode features
- Table 1 control mode details
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- General description
- Control mode details
- Prg 8500
- Nameplate
- Model number and nameplate check
- J0073d207410100
- 400 v class
- V class
- Three phase 200 v
- P u 2 a 0021 f a a
- Three phase 600 v
- Three phase 400 v
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- Model number and nameplate check
- Yaskawa siep yaip1u 01a ac drive p1000 technical manual
- Two types of enclosures are offered for p1000 drives ip20 nema type 1 enclosure models mount to an indoor wall or in an enclosure panel ip00 open type enclosure models are designed for installation in an enclosure panel that serves to protect personnel from injury caused by accidentally touching live parts
- Table 1 drive models and enclosure types
- Table 1 describes drive enclosures and models
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- Drive models and enclosure types
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- Drive models and enclosure types
- Contact a yaskawa representative for ip20 nema type 1 kit availability for these models
- Yaskawa siep yaip1u 01a ac drive p1000 technical manual 33
- Three phase 400 v class
- Three phase ac 200 v models 2a0004f to 2a0081f three phase ac 400 v models 4a0002f to 4a0044f three phase ac 600 v models 5a0003f to 5a0032f
- Ip20 nema type 1 enclosure
- Component names
- Three phase ac 200 v models 2a0110f 2a0138f three phase ac 400 v models 4a0058f to 4a0103f three phase ac 600 v models 5a0041f 5a0052f
- B c e d
- Three phase ac 200 v models 2a0169f 2a0211f three phase ac 400 v models 4a0139f to 4a0165f three phase ac 600 v models 5a0062f to 5a0099f
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- Component names
- Three phase ac 200 v models 2a0250a 2a0312a three phase ac 400 v model 4a0208a three phase ac 600 v models 5a0125a 5a0145a
- Ip00 open type enclosure
- Three phase ac 200 v models 2a0360a 2a0415a three phase ac 400 v models 4a0250a to 4a0362a three phase ac 600 v models 5a0192a 5a0242a
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- Component names
- Three phase ac 400 v model 4a0414a
- Three phase ac 400 v models 4a0515a 4a0675a
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- Component names
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- Front views
- Component names
- This page intentionally blank
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- Component names
- Mechanical installation
- Section safety
- Notice
- Fire hazard
- Equipment hazard
- Crush hazard
- Caution
- Warning
- Notice
- This section outlines specifications procedures and the environment for proper mechanical installation of the drive
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- Mechanical installation
- Installation orientation and spacing
- Installation environment
- Install the drive upright as illustrated in figure 2 to maintain proper cooling
- Install the drive in an environment matching the specifications in table 2 to help prolong the optimum performance life of the drive
- Single drive installation
- Multiple drive installation side by side installation
- The digital operator mounted on the drive can be removed and connected to the drive using an extension cable up to 3 m long to facilitate operation when the drive is installed in a location where it can not be easily accessed the digital operator can also be permanently mounted remote locations such as panel doors using an extension cable and an installation support set depending on the installation type
- Remote operation
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- Mechanical installation
- Digital operator remote usage
- Digital operator remote installation
- Yaskawa siep yaip1u 01a ac drive p1000 technical manual
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- Note use a gasket between the enclosure panel and the digital operator in environments with a significant amount of dust or other airborne debris
- Mount the installation support set and digital operator to the enclosure panel
- Mount the digital operator to the installation support
- Mechanical installation
- Internal flush mount
- Figure 2 panel cut out dimensions external face mount installation
- Figure 2 internal flush mount installation
- Figure 2 external face mount installation
- Cut an opening in the enclosure panel for the digital operator as shown in figure 2 0
- An internal flush mount requires an installation support set that must be purchased separately contact a yaskawa representative to order an installation support set and mounting hardware figure 2 illustrates how to attach the installation support set a
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- Mechanical installation
- Exterior and mounting dimensions
- Yaskawa siep yaip1u 01a ac drive p1000 technical manual
- Table 2 dimensions for ip20 nema type 1 enclosure 200 v class
- Removing the top protective cover from a ip20 nema type 1 enclosure drive voids nema type 1 protection while retaining ip20 conformity
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- Note removing the top protective cover or bottom conduit bracket from an ip20 nema type 1 enclosure drive voids nema type 1 protection while maintaining ip20 conformity
- Mechanical installation
- Ip20 nema type 1 enclosure drives
- Figure w h d w1 w2 h0 h1 h2 h3 h4 d1 t1 t2 d wt lb
- A0017f 7 9 13 9 7 6 6 0 11 1 11 8 0 1 1 7 0 6 2 5 0 0 m5 13
- Drive model
- A0011f 5 1 11 1 6 7 4 0 10 4 9 6 0 4 1 7 0 6 2 7 0 0 m5 9
- Dimensions in
- A0009f 5 1 11 1 6 6 4 0 10 4 9 6 0 4 1 7 0 6 2 7 0 0 m5 8
- Dimensions below are the dimensions of ip00 open type models after customer installation of the appropriate ip20 nema type 1 kit
- A0006f 5 1 11 1 6 6 4 0 10 4 9 6 0 4 1 7 0 6 2 7 0 0 m5 8
- A0242a 19 4 45 8 13 8 14 7 0 1 31 0 30 3 0 1 14 9 5 2 0 8 0 8 m12 257
- A0004f 5 1 11 1 5 9 4 0 10 4 9 6 0 4 1 7 0 6 1 0 0 0 m5 7
- A0192a 19 4 45 8 13 8 14 7 0 1 31 0 30 3 0 1 14 9 5 2 0 8 0 8 m12 233
- A0003f
- 37 0 12 9 12 0 0 1 27 6 26 7 0 9 10 4 5 2 0 3 0 3 m10 191
- A0145a 17 5 37 0 12 9 12 0 0 1 27 6 26 7 0 9 10 4 5 2 0 3 0 3 m10 191
- 20 8 10 6 8 6 0 1 17 2 17 3 0 0 2 6 3 4 0 9 0 9 m6 59
- A0125a
- 11 1 5 9 4 0 10 4 9 6 0 4 1 7 0 6 1 0 0 0 m5 7
- A0099f 12 5 28 4 11 4 10 4 0 1 21 5 21 6 0 0 7 9 4 3 0 9 0 9 m6 99
- A0077f 12 5 28 4 11 4 10 4 0 1 21 5 21 6 0 0 7 9 4 3 0 9 0 9 m6 99
- Yaskawa siep yaip1u 01a ac drive p1000 technical manual 53
- A0062f 12 5 28 4 11 4 10 4 0 1 21 5 21 6 0 0 7 9 4 3 0 9 0 9 m6 99
- Table 2 dimensions for ip20 nema type 1 enclosure 600 v class
- A0052f 10 8 20 8 10 6 8 6 0 1 17 2 17 3 0 0 2 6 3 4 0 9 0 9 m6 59
- Table 2 dimensions for ip20 nema type 1 enclosure 400 v class
- A0041f
- Removing the top protective cover or bottom conduit bracket from an ip20 nema type 1 enclosure drive voids nema type 1 protection while maintaining ip20 conformity
- A0032f 8 6 15 5 7 6 7 6 13 8 13 9 0 1 1 7 0 6 3 7 0 0 m6 19
- Removing the top protective cover from a ip20 nema type 1 enclosure drive voids nema type 1 protection while retaining ip20 conformity
- A0027f 8 6 15 5 7 6 7 6 13 8 13 9 0 1 1 7 0 6 3 7 0 0 m6 19
- Mechanical installation
- A0022f 7 9 13 9 7 6 6 0 11 1 11 8 0 1 1 7 0 6 2 5 0 0 m5 13
- Ip20 nema type 1 enclosure conduit bracket dimensions
- Figure w d w1 w2 w3 w4 d1 d2 d3 d4 d5 d6 d7
- Drive model
- Dimensions in diameter in
- A0012f 1 2 1 1 2 3 0 1
- A0010f 1 1 1 1 2 3 0 1
- A0008f 1 1 1 1 2 3
- A0006f 1 1 1 1 2 3 0 1
- A0004f
- 1 1 1 2 3 0 1
- Yaskawa siep yaip1u 01a ac drive p1000 technical manual
- V class
- Table 2 conduit bracket dimensions for ip20 nema type 1
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- Mechanical installation
- Yaskawa siep yaip1u 01a ac drive p1000 technical manual 55
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- Mechanical installation
- Yaskawa siep yaip1u 01a ac drive p1000 technical manual
- Phone 800 94 412 fax 888 23 773 web www clrwtr com email info clrwtr com
- Note removing the top protective cover or bottom conduit bracket from an ip20 nema type 1 enclosure drive voids nema type 1 protection while maintaining ip20 conformity
- Mechanical installation
- Ip00 open type enclosure drives
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- Mechanical installation
- Customers may convert these models to ip20 nema type 1 enclosures using an ip20 nema type 1 kit refer to ip20 nema type 1 kit selection on page 58 to select the appropriate kit
- Yaskawa siep yaip1u 01a ac drive p1000 technical manual 57
- Table 2 dimensions for ip00 open type enclosure 200 v class
- Table 2 1 dimensions for ip00 open type enclosure 600 v class
- Table 2 0 dimensions for ip00 open type enclosure 400 v class
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- Mechanical installation
- Ip20 nema type 1 kit selection
- Customers may convert ip00 open type models to ip20 nema type 1 enclosures refer to table 2 2 to select the appropriate ip20 nema type 1 kit when performing the conversion contact a yaskawa representative for ip20 nema type 1 kit availability for ip00 open type models not listed
- Electrical installation
- Warning
- Section safety
- Fire hazard
- Electrical shock hazard
- Danger
- Notice
- Caution
- Warning
- Standard connection diagram
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- Connect the drive and peripheral devices as shown in figure 3 it is possible to set and run the drive via the digital operator without connecting digital i o wiring this section does not discuss drive operation refer to start up programming operation on page 99 for instructions on operating the drive
- Terminal board jumpers and switches
- Standard connection diagram
- Shielded line twisted pair shielded line main circuit terminal control circuit terminal
- Remove the jumper when installing a dc link choke models 2a0110 to 2a0415 and 4a0058 to 4a0675 come with a built in dc link choke
- P1000 drive
- Main switch
- Main circuit
- Jumper braking resistor option
- Figure 3 drive standard connection diagram example model 2a0040
- Dc link choke option
- Control circuit
- 24 vdc transducer supply max 150 ma
- Yaskawa siep yaip1u 01a ac drive p1000 technical manual 63
- Standard connection diagram
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- Three phase 200 v class models 2a0110 2a0138 three phase 400 v class models 4a0058 4a0072 three phase 600 v class models 5a0041 5a0052
- Three phase 200 v class models 2a0004 to 2a0081 three phase 400 v class models 4a0002 to 4a0044 three phase 600 v class models 5a0003 to 5a0032
- Main circuit connection diagram
- Yaskawa siep yaip1u 01a ac drive p1000 technical manual
- Three phase 200 v class models 2a0250 to 2a0415 three phase 400 v class models 4a0165 to 4a0675 three phase 600 v class models 5a0125 to 5a0242
- Three phase 200 v class models 2a0169 to 2a0211 three phase 400 v class models 4a0088 to 4a0139 three phase 600 v class models 5a0062 to 5a0099
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- Main circuit connection diagram
- Figure 3 connecting main circuit terminals
- Terminal block configuration
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- Figure 3 main circuit terminal block configuration
- Figure 3 and figure 3 show the different main circuit terminal arrangements for the drive capacities
- Yaskawa siep yaip1u 01a ac drive p1000 technical manual 67
- Yaskawa siep yaip1u 01a ac drive p1000 technical manual
- Terminal block design differs slightly for models 2a0250 to 2a0415 4a0208 to 4a0362 and 5a0125 to 5a0242
- Terminal block configuration
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- Figure 3 main circuit terminal block configuration continued
- Terminal cover
- Models 2a0004 to 2a0081 4a0002 to 4a0044 5a0003 to 5a0032 ip20 nema type 1 enclosure
- Terminal cover
- Removing the terminal cover
- Reattaching the terminal cover
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- Models 2a0110 to 2a0250 4a0208 to 4a0675 and 5a0125 to 5a0242 ip00 open type enclosure
- Connect the ground wiring first then the main circuit wiring and finally the control circuit wiring
- After wiring the terminal board and other devices double check connections and reattach the terminal cover refer to wiring the main circuit terminal on page 84 and wiring the control circuit terminal on page 89 for details on wiring
- Digital operator and front cover
- Removing reattaching the front cover
- Removing reattaching the digital operator
- Yaskawa siep yaip1u 01a ac drive p1000 technical manual
- Unhook the left side of the front cover then swing the left side towards you as shown in figure 3 8 until the cover comes off
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- Figure 3 8 remove the front cover 2a0010 to 2a0415 and 4a0058 to 4a0675
- Figure 3 7 remove the front cover 2a0010 to 2a0415 and 4a0058 to 4a0675
- Digital operator and front cover
- Reattaching the front cover
- Top protective cover
- Removing the top protective cover
- Reattaching the top protective cover
- Protecting main circuit terminals
- Main circuit wiring
- Main circuit terminal functions
- Main circuit wiring
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- Wire gauges and tightening torque
- Three phase 200 v class
- Yaskawa siep yaip1u 01a ac drive p1000 technical manual
- Wire range awg kcmil
- Tightening torque n m lb in
- Screw size
- Main circuit wiring
- Drive model terminal recomm gauge awg kcmil
- Three phase 400 v class
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- Main circuit wiring
- Screw size
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- Main circuit wiring
- Drive model terminal recomm gauge awg kcmil
- Yaskawa siep yaip1u 01a ac drive p1000 technical manual
- Wire range awg kcmil
- Tightening torque n m lb in
- Yaskawa siep yaip1u 01a ac drive p1000 technical manual 81
- Wire range awg kcmil
- When installing an emc filter additional measures must be taken to comply with iec61800 5 1 refer to emc filter installation on page 502 for details
- Tightening torque n m lb in
- Screw size
- Main circuit wiring
- Drive model terminal recomm gauge awg kcmil
- Yaskawa siep yaip1u 01a ac drive p1000 technical manual
- Three phase 600 v class
- Table 3 wire gauge and torque specifications three phase 600 v class
- Main circuit wiring
- Main circuit terminal and motor wiring
- Cable length between drive and motor
- Wiring the main circuit terminal
- Wire the main circuit terminals after the terminal board has been properly grounded models 2a0004 to 2a0081 4a0002 to 4a0044 and 5a0003 to 5a0032 have a cover placed over the dc bus and braking circuit terminals prior to shipment to help prevent miswiring use wire cutters to cut away covers as needed for terminals
- Refer to figure 3 3 when using multiple drives do not loop the ground wire
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- Main circuit wiring
- Ground wiring
- Follow the precautions below when wiring the ground for one drive or a series of drives
- Refer to main circuit connection diagram on page 65 when wiring terminals on the main power circuit of the drive
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- Main circuit wiring
- Main circuit connection diagram
- Input terminals
- Control circuit wiring
- Control circuit terminal block functions
- Control circuit connection diagram
- Connect a suppression diode as shown in figure 3 5 when driving a reactive load such as a relay coil ensure the diode rating is greater than the circuit voltage
- Table 3 lists the output terminals on the drive text in parenthesis indicates the default setting for each multi function output
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- Output terminals
- Control circuit wiring
- Wire size and torque specifications
- The control circuit terminals are arranged as shown in figure 3 6
- Terminal configuration
- Serial communication terminals
- Select appropriate wire type and gauges from table 3 for simpler and more reliable wiring use crimp ferrules on the wire ends refer to table 3 0 for ferrule terminal types and sizes
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- Control circuit wiring
- Wiring the control circuit terminal
- Ferrule type wire terminals
- When setting the frequency by analog reference from an external potentiometer use shielded twisted pair wires preparing wire ends as shown in figure 3 0 and connect the shield to the ground terminal of the drive
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- Control circuit wiring
- Switches and jumpers on the terminal board
- Using the pulse train output
- Using power from the pulse output terminal source mode
- Sinking sourcing mode switch for digital inputs
- Control i o connections
- Using external power supply sink mode
- Terminals a1 a2 and a3 input signal selection
- This drive is equipped with a built in termination resistor for the rs 422 485 communication port dip switch s2 enables or disabled the termination resistor as shown in table 3 6 the off position is the default the termination resistor should be placed to the on position when the drive is the last in a series of slave drives refer to switches and jumpers on the terminal board on page 91 to locate switch s2
- The signal type for terminals am and fm can be set to either voltage or current output using jumper s5 on the terminal board as explained in table 3 4 when changing the setting of jumper s5 parameters h4 07 and h4 08 must be set accordingly the default selection is voltage output for both terminals refer to switches and jumpers on the terminal board on page 91 for locating jumper s5
- Terminal am fm signal selection
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- Memobus modbus termination
- Control i o connections
- Connect to a pc
- External interlock
- Drive ready
- Interlock circuit example
- Yaskawa siep yaip1u 01a ac drive p1000 technical manual 97
- Wiring checklist
- Note close mc1 mcn before operating the drive mc1 mcn cannot be switched off during run
- Wiring checklist
- This page intentionally blank
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- Start up programming operation
- Warning
- Section safety
- Electrical shock hazard
- Danger
- Using the digital operator
- Keys and displays
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- Lcd display
- Using the digital operator
- Using the digital operator
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- Lo re led and run led indications
- Alarm alm led displays
- Yaskawa siep yaip1u 01a ac drive p1000 technical manual
- Using the digital operator
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- Figure 4 run led status and meaning
- Figure 4 run led and drive operation
- Using the digital operator
- Turn the power on run led lit
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- Menu structure for digital operator
- Second per month 0 sec
- 1 0 01 01 00 00
- Yyyy mm dd hh mm
- The drive programming and clock adjustment modes
- The following actions are possible in the clock adjustment mode set the current time check the time set to the drive real time clock table 4 illustrates how to set the real time clock manually
- The drive programming and clock adjustment modes
- Setting the real time clock is required at power up of a new drive or after digital operatr battery replacement table 4 illustrates how to set the real time clock at initial power up of a new drive
- Real time clock setting at initial power up of a new drive
- Pressing the esc key will display aborted on the operator and no value will be saved to the rtc pressing off will abort the setting process without any display and no setting changes will be saved to the rtc
- Manual clock adjustment by setting o4 17 to 1
- If no changes are entered the display will exit real time clock adjustment display after a few seconds and no changes will be saved
- After pressing enter the display will indicate entry accepted and the new time value will be saved to the real time clock rtc if there is a problem with the entered time the operator will indicate input error and the screen will return to the time setting display
- Setting 2 reset
- Setting 1 set
- Setting 0
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- O4 17 real time clock setting
- No setting default
- When o4 17 is set to 2 the real time clock data is cleared a tim fault will occur until o4 17 is set to 1 and the real time clock is set
- When o4 17 is set to 1 the digital operator will show the clock adjustment display in clock adjustment mode the user can adjust the real time clock
- The drive programming and clock adjustment modes
- Navigating the drive and programming modes
- Drive mode details
- Mode prg
- U1 02 0 0hz u1 03 0 0a
- Lseq lref
- U1 01 0 0hz
- Left right
- This example explains changing c1 02 deceleration time 1 from 10 seconds default to 20 seconds
- Jog fwd fwd rev
- The following actions are possible in the programming mode parameter setting mode access and edit all parameter settings verify menu view a list of parameters that have been changed from the default values setup group access a list of commonly used parameters to simplify setup refer to simplified setup using the setup groups on page 113 auto tuning mode automatically calculate and set motor parameters to optimize drive performance
- Fref opr
- The drive programming and clock adjustment modes
- Select language
- Figure 4 illustrates how to change the frequency reference from f 0 0 0 hz to f 6 0 6 hz while in the drive mode this example assumes the drive is set to local
- Programming mode details
- Changing parameter settings or values
- Programming
- C1 01 10 sec 0 6000 10 sec
- Prmset initialization
- C 1 01 10 sec
- Prmset basic setup
- Accel time 1
- Prmset accel decel
- A 1 00 0
- Prmset
- Prg accel time 1
- Press until the frequency reference changes to 006 0 hz
- Press to select local
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- Yaskawa siep yaip1u 01a ac drive p1000 technical manual 111
- Until the desired number is selected 1 flashes
- To view the current setting value 10 s the leftmost digit flashes
- To select parameter c1 02
- To confirm the change
- The drive programming and clock adjustment modes
- The display automatically returns to the screen shown in step 4
- Step display result
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- As many times as necessary to return to the initial display
- And enter 0020
- Verifying parameter changes verify menu
- The verify menu lists edited parameters from the programming mode or as a result of auto tuning the verify menu helps determine which settings have been changed and is particularly useful when replacing a drive if no settings have been changed the verify menu will read none the verify menu also allows users to quickly access and re edit any parameter settings that have been changed
- The following example is a continuation of the steps above here parameter c1 02 is accessed using the verify menu and is changed again from 10 s to 20 s to check the list of edited parameters
- The drive programming and clock adjustment modes
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- Using the setup groups
- U1 02 0 0hz u1 03 0 0a
- U1 01 0 0hz
- Simplified setup using the setup groups
- Quick setting
- Mode prg
- Lseq lref
- Jog fwd fwd rev
- Fref opr
- Entry accepted
- Data fwd
- Switching between local and remote
- Switch the operation between local and remote using the lo re key on the digital operator or via a digital input
- Setup group parameters
- Setting 0 no initialization default setting 1110 user initialize parameter values must be stored using parameter o2 03 setting 2220 2 wire initialize setting 3330 3 wire initialize setting 5550 terminal control initialize setting 8008 pump setting 8009 pump w pi setting 8010 fan setting 8011 fan w pi use the programming mode to access parameters not displayed in the setup group
- Local mode is when the drive is set to accept the run command from the digital operator run key remote mode is when the drive is set to accept the run command from an external device i e input terminals or serial communications
- Using the lo re key on the digital operator
- The drive programming and clock adjustment modes
- Table 4 lists the parameters available by default in the setup group selecting an application preset in through initialization in parameter a1 03 automatically changes the parameters selected for the setup group refer to application selection on page 118 for details on parameters and default values for the fan and pump setup groups
- Using input terminals s1 through s8 to switch between local and remote
- Yaskawa siep yaip1u 01a ac drive p1000 technical manual
- Start up flowchart
- Note 1 execute stationary auto tuning for line to line resistance if the drive has been auto tuned and then moved to a different location where the motor cable length exceeds 50 m 2 perform auto tuning again after installing an ac reactor or other such components to the output side of the drive
- L8 55 0 if using a regen converter l3 04 if using dynamic braking options
- Figure 4 summarizes steps required to start the drive and gives quick references to help familiarize the user with start up procedures
- Figure 4 simple setup with energy savings or speed search
- B1 01 b1 02 for frequency reference selection and run command source selection h1
- Powering up the drive and operation status display
- Powering up the drive
- Application presets are available to facilitate drive setup for commonly used applications selecting one of these application presets automatically assigns functions to the input and output terminals and sets a predefined group of parameters to values appropriate for the selected application in addition the parameters most likely to be changed are assigned to the group of user parameters a2 01 through a2 16 user parameters are part of the setup group which provides quicker access by eliminating the need to scroll through multiple menus
- A1 03 8009 pump w pi
- A1 03 8008 pump
- Application selection
- Application selection
- A1 03 8011 fan w pi
- A1 03 8010 fan
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- Default values for fan and pump applications
- Application selection
- Types of auto tuning
- Before auto tuning the drive
- Auto tuning
- Notes on rotational auto tuning
- If tuning results are abnormal or the stop key is pressed before completion auto tuning will be interrupted and a fault code will appear on the digital operator
- Decouple the load from the motor to achieve optimal performance from rotational auto tuning rotational auto tuning is best suited for applications requiring high performance over a wide speed range if it is not possible to decouple the motor and load reduce the load so it is less than 30 of the rated load performing rotational auto tuning with a higher load will set motor parameters incorrectly and can cause irregular motor rotation ensure the motor mounted brake is fully released if installed connected machinery should be allowed to rotate the motor
- Auto tuning operation example
- Auto tuning interruption and fault codes
- Auto tuning
- The following example demonstrates stationary auto tuning for line to line resistance
- Stationary auto tuning modes analyze motor characteristics by injecting current into the motor for approximately one minute
- Selecting the type of auto tuning
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- Notes on stationary auto tuning
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- Enter data from the motor nameplate
- Auto tuning
- After selecting the type of auto tuning enter the data required from the motor nameplate
- T1 01 auto tuning mode selection
- Starting auto tuning
- Sets the type of auto tuning to be used refer to auto tuning for induction motors on page 121 for details on the different types of auto tuning
- Sets the motor rated voltage according to the motor nameplate value enter the voltage base speed here if the motor is operating above base speed enter the voltage needed to operate the motor under no load conditions at rated speed to t1 03 for better control precision around rated speed when using a vector control mode the no load voltage can usually be found in the motor test report available from the manufacturer if the motor test report is not available enter approximately 90 of the rated voltage printed on the motor nameplate this may increase the output current and reduce the overload margin
- Sets the motor rated power according to the motor nameplate value
- Enter the required information from the motor nameplate press
- Auto tuning
- To proceed to the auto tuning start display
- The t1 oo parameters set the auto tuning input data for induction motor tuning
- T1 parameter settings during induction motor auto tuning
- T1 03 motor rated voltage t1 01 3
- T1 02 motor rated power
- T1 07 motor base speed t1 01 3
- T1 06 number of motor poles t1 01 3
- T1 05 motor base frequency t1 01 2
- T1 04 motor rated current
- Sets the number of motor poles according to the motor nameplate value
- Sets the motor rated speed according to the motor nameplate value enter the speed at base frequency when using a motor with an extended speed range or if using the motor in the field weakening area
- Sets the motor rated frequency according to the motor nameplate value if a motor with an extended speed range is used or the motor is used in the field weakening area enter the maximum frequency to e1 04 after auto tuning is complete
- Sets the motor rated current according to the motor nameplate value enter the current at the motor base speed
- Provides iron loss information to determine the energy saving coefficient t1 11 will first display the value for the motor iron loss that the drive automatically calculated the when motor capacity was entered to t1 02 enter the motor iron loss value listed to t1 11 if the motor test report is available
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- Auto tuning
- T1 11 motor iron loss t1 01 3
- No load operation test run
- No load operation instructions
- During operation
- Before starting the motor
- Yaskawa siep yaip1u 01a ac drive p1000 technical manual 127
- To stop the motor run flashes until the motor comes to a complete stop
- The drive should operate normally press
- Step display result
- Start up programming operation
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- No load operation test run
- Test run with load connected
- Precautions for connected machinery
- Operating the motor under loaded conditions
- Checklist before operation
- Test run with the load connected
- Verifying parameter settings and backing up changes
- Password settings a1 04 a1 05
- Parameter access level a1 01
- Backing up parameter values o2 03
- Copy function
- Test run checklist
- Review the checklist before performing a test run check each item that applies
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- Check the items that correspond to the control mode being used
- This page intentionally blank
- Test run checklist
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- Parameter details
- A1 00 language selection
- A initialization
- A1 initialization
- A1 03 initialize parameters
- A1 01 access level selection
- A1 04 a1 05 password and password setting
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- A initialization
- To display the value set to a1 03 if the first 0 blinks parameter settings are unlocked
- To change the value if desired though changing the init parameters at this point is not typically done
- The display automatically returns to the parameter display
- Table 5 enter the password to unlock parameters continuing from step 3 above
- Step display result
- Note 1 parameter settings can be edited after entering the correct password 2 performing a 2 wire or 3 wire initialization resets the password to 0000
- Enter the password 1234
- Drive returns to the parameter display
- Yaskawa siep yaip1u 01a ac drive p1000 technical manual 137
- And scroll to a1 03
- A initialization
- To select the flashing digits as shown
- To scroll to a1 04 and
- To save the setting or press
- To save the new password
- To return to the previous display without saving changes
- To return to the first display
- To enter the parameter setup display
- A2 user parameters
- A2 33 user parameter automatic selection
- A2 01 to a2 32 user parameters 1 to 32
- A1 06 application preset
- B1 operation mode selection
- B application
- This setting requires entering the run command via the digital input terminals using one of following sequences 2 wire sequence 1
- B1 02 run command selection 1
- This setting requires entering the frequency reference via the rs 485 422 serial communications port control terminals r r s s refer to memobus modbus configuration on page 464 for instructions
- B application
- This setting requires entering the frequency reference via an option board plugged into connector cn5 a on the drive control board consult the option board manual for instructions on integrating the drive with the communication system
- This setting requires a pulse train signal to terminal rp to provide the frequency reference follow the directions below to verify that the pulse signal is working properly
- The frequency reference input can be switched between the analog terminals a1 a2 and a3 using multi speed inputs refer to multi step speed selection on page 173 for details on using this function
- Switching between main auxiliary frequency references
- Setting 4 pulse train input
- Setting 3 option card
- Setting 2 memobus modbus communications
- Setting 1 control circuit terminal
- Setting 0 operator
- Set b1 04 to 4 and set h6 01 to 0 set the h6 02 to the pulse train frequency value that equals 100 of the frequency reference enter a pulse train signal to terminal rp and check for the correct frequency reference on the display
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- No parameter name setting range default
- Verifying the pulse train is working properly
- Determines the run command source 1 in the remote mode
- This setting requires entering the run command via the digital operator run key and also illuminates the lo re indicator on the digital operator
- B1 02 run command selection 1 0 to 3 1
- B1 03 stopping method selection
- Yaskawa siep yaip1u 01a ac drive p1000 technical manual
- When the run command is removed the drive will turn off its output and the motor will coast to stop the drive will not start if a run command is input before the time t c1 02 has expired cycle the run command that was activated during time t after t has expired to start the drive
- The wait time t is determined by the output frequency when the run command is removed and by the active deceleration time
- Setting 3 coast to stop with timer
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- Note if an overcurrent oc fault occurs during dc injection braking to stop lengthen the minimum baseblock time l2 03 until the fault no longer occurs
- Figure 5 dc injection braking to stop
- Figure 5 dc injection braking time depending on output frequency
- Figure 5 coast to stop with timer
- Dc injection braking time is determined by the value set to b2 04 and the output frequency at the time the run command is removed it can be calculated by
- B application
- B1 07 local remote run selection
- B1 04 reverse operation selection
- B1 08 run command selection while in programming mode
- If a time is set to b1 11 the drive will delay executing a run command until the set time has expired during drive delay time execution the digital operator keypad will display wrun both alarm and run indicators will blink while the drive waits to execute the run command
- Enabled when h1 oo 2 and the terminal is closed refer to setting 2 external reference 1 2 selection on page 198 and refer to b1 02 run command selection 1 on page 140 for details
- Enabled when h1 oo 2 and the terminal is closed refer to setting 2 external reference 1 2 selection on page 198 and refer to b1 01 frequency reference selection 1 on page 139 for details
- Determines whether an external run command that is active during power up will start the drive
- B2 dc injection braking and short circuit braking
- B2 01 dc injection braking start frequency
- B1 17 run command at power up
- B1 16 run command selection 2
- B1 15 frequency reference selection 2
- B1 14 phase order selection
- B1 11 drive delay time setting
- B application
- Active when ramp to stop is selected as the stopping method b1 03 0
- These parameters determine operation of the dc injection braking zero speed control and short circuit braking features
- A run command is not accepted while the digital operator is in programming mode
- Sets the starting frequency for dc injection braking at stop when the output frequency falls below the setting of b2 01 dc injection braking is enabled for the time set in parameter b2 04
- A run command is accepted in any digital operator mode
- Sets the phase order for drive output terminals u t1 v t2 and w t3 switching motor phases will reverse the direction of the motor
- It is not possible to enter the programming mode as long as the drive output is active the programming mode cannot be displayed during run
- Current detection speed search b3 24 0
- B3 speed search
- B2 04 dc injection braking time at stop
- B2 03 dc injection braking time at start
- B2 02 dc injection braking current
- Speed estimation type speed search b3 24 1
- Speed search activation
- B3 03 speed search deceleration time
- B3 02 speed search deactivation current
- B3 01 speed search selection at start
- B3 04 v f gain during speed search
- Sets the proportional gain for the current controller during speed search
- B application
- Sets the minimum current detection level during speed search increase this setting value in increments of 0 if the drive fails to perform speed estimation
- Sets the gain for the detected motor speed of the speed estimation speed search increase the setting only if an overvoltage fault occurs when the drive restarts the motor
- Sets the current injected to the motor at the beginning of speed estimation speed search as a coefficient for the motor rated current
- Sets the amount of output current during speed estimation speed search as a coefficient for the no load current output current during speed search is automatically limited by the drive rated current increase this setting value in increments of 0 if the drive fails to perform speed estimation
- Sets how the drive determines the motor rotation direction when performing speed estimation speed search
- In cases where an output contactor is used between the drive and the motor the contactor must be closed before speed search can be performed this parameter can be used to delay the speed search operation giving the contactor enough time to close completely
- During speed search the output voltage calculated from the v f pattern is multiplied with this value changing this value can help reduce the output current during speed search
- B3 14 bi directional speed search selection
- B3 12 minimum current detection level during speed search
- B3 10 speed search detection compensation gain
- B3 08 current control gain during speed search speed estimation type
- B3 07 output current 2 during speed search speed estimation type
- B3 06 output current 1 during speed search
- B3 05 speed search delay time
- B application
- The drive detects the motor rotation direction to restart the motor
- Sets the wait time between speed search restarts increase the wait time if problems occur with overcurrent overvoltage or if the ser fault occurs
- Sets the time for which the current must be above the level set in b3 17 before restarting speed search
- Sets the speed search method used
- Sets the number of times the drive should attempt to find the speed and restart the motor if the number of restart attempts exceeds the value set to b3 19 the ser fault will occur and the drive will stop
- Sets the level that determines the direction of motor rotation increase this value if the drive fails to detect the direction of the motor correctly
- Sets the current level at which speed estimation is restarted as a percentage of drive rated current to avoid overcurrent and overvoltage problems since a large current can flow into the drive if the difference between the estimated frequency and the actual motor speed is too big when performing speed estimation
- Selects a condition to activate speed search selection at start b3 01 or external speed search command 1 or 2 from the multi function input
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- B3 27 start speed search select
- B3 26 direction determining level
- B3 25 speed search wait time
- B3 24 speed search method selection
- B3 19 number of speed search restarts
- B3 18 speed search restart detection time
- B3 17 speed search restart current level
- The drive uses the frequency reference to determine the direction of motor rotation to restart the motor
- Timer function operation
- Pid operation
- P control
- I control
- D control
- B5 pid control
- B4 delay timers
- B4 01 b4 02 timer function on delay off delay time
- Pid setpoint input methods
- Pid feedback input methods
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- Input the pid feedback signal from one of the sources listed in table 5 0
- Input one feedback signal for normal pid control or input two feedback signals can for controlling a differential process value
- B application
- Applications for pid control are listed in table 5
- Using pid control
- The pid setpoint input depends on the pid function setting in parameter b5 01 if parameter b5 01 is set to 1 or 2 the frequency reference in b1 01 or b1 15 or one of the inputs listed in table 5 becomes the pid setpoint if b5 01 is set to 3 or 4 then the pid setpoint can be input from one of the sources listed in table 5
- The second pid feedback signal for differential feedback can come from the sources listed in table 5 1 the differential feedback function is automatically enabled when a differential feedback input is assigned
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- B application
- Yaskawa siep yaip1u 01a ac drive p1000 technical manual
- Pid block diagram
- Figure 5 5 pid block diagram
- B application
- B5 06 pid output limit
- B5 05 derivative time d
- B5 04 integral limit setting
- B5 03 integral time setting i
- B5 02 proportional gain setting p
- The pid controller is enabled and the pid output builds the frequency reference the pid input is d controlled
- B5 01 pid function setting
- Sets the time the drive predicts the pid input pid feedback signal based on the derivative of the pid input pid feedback longer time settings improve the response but can cause vibrations while shorter time settings reduce the overshoot but reduce controller responsiveness d control is disabled by setting b5 05 to zero seconds
- B application
- Sets the time constant used to calculate the integral of the pid input the shorter the integral time set to b5 03 the faster the offset will be eliminated if the integral time is set too short however overshoot or oscillation may occur to turn off the integral time set b5 03 to 0 0
- Sets the time constant for the filter applied to the output of the pid controller normally change is not required
- Sets the p gain applied to the pid input larger values will tend to reduce the error but may cause oscillations if set too high while lower values may allow too much offset between the setpoint and feedback
- Sets the offset added to the pid controller output as a percentage of the maximum frequency e1 04
- Sets the maximum output possible from the integral block as a percentage of the maximum frequency e1 04
- Sets the maximum output possible from the entire pid controller as a percentage of the maximum frequency e1 04
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- Enables and disables the pid operation and selects the pid operation mode
- B5 08 pid primary delay time constant
- B5 07 pid offset adjustment
- B application
- Applies a gain to the pid output and can be helpful when the pid function is used to trim the frequency reference b5 01 3 or 4
- A positive pid input causes an increase in the pid output direct acting
- A positive pid input causes a decrease in the pid output reverse acting
- The pid feedback loss detection function detects broken sensors or broken sensor wiring it should be used when pid control is enabled to prevent critical machine conditions e g acceleration to max frequency caused by a feedback loss feedback loss can be detected in two ways feedback low detection detected when the feedback falls below a certain level for longer than the specified time this function is set up using parameters b5 12 to b5 14 feedback high detection detected when the feedback rises above a certain level for longer than the specified time this function is set up using parameters b5 12 b5 36 and b5 37 the following figure illustrates the working principle of feedback loss detection when the feedback signal is too low feedback high detection works in the same way
- Reverses the sign of the pid controller output signal normally a positive pid input feedback smaller than setpoint leads to positive pid output
- Pid feedback loss detection
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- Negative pid output will cause the drive to run in the opposite direction
- Negative pid output will be limited to 0 and the drive output will be stopped
- Determines whether a negative pid output reverses the direction of drive operation this parameter has no effect when the pid function trims the frequency reference b5 01 3 or 4 and the pid output will not be limited same as b5 11 1
- B5 11 pid output reverse selection
- B5 10 pid output gain setting
- B5 09 pid output level selection
- B5 14 pid feedback low detection time
- B5 13 pid feedback low detection level
- B5 12 pid feedback loss detection selection
- B5 16 pid sleep delay time
- B5 15 pid sleep function start level
- B application
- The pid sleep function stops the drive when the pid output or the frequency reference falls below the pid sleep operation level for a certain time the drive will resume operating when the pid output or frequency reference rise above the pid sleep operation level for the specified time an example of pid sleep operation appears in the figure below
- The pid sleep function is active even when pid control is disabled the pid sleep function stops the motor according to the stopping method set to b1 03 the parameters necessary to control the pid sleep function are explained below
- The pid acceleration deceleration time is applied on the pid setpoint value when the setpoint changes quickly the normal c1 oo acceleration times reduce the responsiveness of the system as they are applied after the pid output the pid accel decel time helps avoid the hunting and overshoot and undershoot that can result from the reduced responsiveness
- Sets the time that the pid feedback must exceed the value set to b5 36 before feedback loss is detected
- Sets the level that triggers pid sleep the drive goes into sleep mode if the pid output or frequency reference is smaller than b5 15 for longer than the time set to b5 16 the drive resumes operation when the pid output or frequency reference is above b5 15 for longer than the time set to b5 16
- Sets the feedback level used for pid feedback high detection the pid feedback must exceed this level for longer than the time set to b5 37 before feedback loss is detected
- Sets the delay time to activate or deactivate the pid sleep function
- Pid sleep
- B5 37 pid feedback high detection time
- B5 36 pid feedback high detection level
- B5 17 pid accel decel time
- U5 99 30 0
- B5 19 030 0
- B5 20 pid setpoint scaling 0 to 3 1
- B5 20 pid setpoint scaling
- B application
- The setpoint and pid monitors are displayed in hz with a resolution of 0 1 hz
- Setting 0 0 1 hz
- No parameter name setting range default
- For reverse acting pid the pid feedback must rise above the b5 94 level for the time set in b5 96 in order for the drive to wake up wake up using setpoint delta level b5 95 1 for normal acting pid the wake up level is determined by the pid setpoint minus the b5 94 level the pid feedback must drop below the wake up level for the time set in b5 96 in order for the drive to wake up for reverse acting pid the wake up level is determined by the pid setpoint plus the b5 94 level the pid feedback must rise above the wake up level for the time set in b5 96 in order for the drive to wake up refer to figure 5 9 and figure 5 0 for detailed diagrams of ez sleep wake up functions
- Determines the units for the pid setpoint value b5 19 and monitors u5 01 and u5 04
- When parameter b5 20 is set to 3 parameters b5 38 and b5 39 set a user defined display for the pid setpoint b5 19 and pid feedback monitors u5 01 u5 04 parameter b5 38 determines the display value when the maximum frequency is output and parameter b5 39 determines the number of digits the setting value is equal to the number of decimal places
- The setpoint and pid monitors are displayed in r min with a resolution of 1 r min
- The setpoint and pid monitors are displayed as a percentage with a resolution of 0 1
- Sets the digital operator display units in u5 01 and u5 04 when b5 20 is set to 3
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- Parameters b5 38 and b5 39 determine the units based on b5 46 setting
- Determines how the drive sleeps and wakes up when using pid
- B5 89 sleep method selection
- B5 46 pid setpoint monitor unit selection
- B5 38 b5 39 pid setpoint user display pid setpoint display digits
- B application
- When the drive output frequency or speed is at or below this level for the time set in b5 93 the drive will go to sleep the internal lower limit of this parameter is b5 91 ez min speed 1 hz
- The drive will go to sleep when the drive output frequency is at or below the level set to b5 92 for the time set in this parameter
- Sets the unit range and resolution of parameters b5 91 and b5 92
- Sets the pid minimum speed and integral lower limit the lower limit of the internal value is the higher of b5 34 and d2 02
- Sets how the wake up level is determined
- If b5 95 is set to 0 absolute the drive wakes up when the pid feedback h3 oo 20 drops below this level for the time set in b5 96 for reverse acting the pid feedback has to be above this level for the time set in b5 96 if b5 95 is set to 1 setpoint delta the drive wakes up when the pid feedback h3 oo 20 drops below the pid setpoint minus this level for normal acting pid for the time set in b5 96 for reverse acting wake up level is pid setpoint plus this level the pid feedback has to be above the wake up level for the time set in b5 96
- B5 95 ez wake up mode
- B5 94 ez wake up level
- B5 93 ez sleep time
- B5 92 ez sleep level
- B5 91 ez minimum speed
- B5 90 ez sleep unit
- B application
- B5 35 pid input limit
- B5 34 pid output lower limit
- B application
- The drive will wake up when the pid feedback drops below the b5 94 ez wake up level for the time set in this parameter
- Sets the minimum possible pid controller output as a percentage of the maximum output frequency e1 04 the lower limit is disabled when set to 0 0
- Sets the maximum allowed pid input as a percentage of the maximum output frequency e1 04 parameter b5 35 acts as a bipolar limit
- Sets the display units in u5 14 and u5 15
- Sets the content of the frequency reference monitor display u1 01 when pid control is active
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- Monitor u1 01 displays the frequency reference value
- Monitor u1 01 displays the frequency reference increased or reduced for the pid output
- B5 96 ez wake up time
- B5 41 pi unit selection
- B5 40 frequency reference monitor content during pid
- B5 45 pi output 2 monitor minimum
- B5 43 b5 44 custom pi output monitor setting 1 2
- B5 42 pi output monitor calculation method
- B5 14 shows custom pi output b5 45 sets the minimum display value at zero speed this function is effective when b5 42 is set to 0 linear
- B application
- The monitor displays square root pid output
- The monitor displays pid output
- The monitor displays 1 pid output
- Set the maximum monitor value at maximum frequency u5 14 and u5 15 show custom pi output u5 14 shows the upper 4 digits and u5 15 shows the lower 4 digits it shows 999999 9 maximum
- Determines whether a negative pid output reverses the direction of drive operation when the pid function is used to trim the frequency reference b5 01 3 or 4 this parameter has no effect and the pid output will not be limited same as b5 11 1
- B5 47 pid output reverse selection 2
- Fine tuning pid
- B6 dwell function
- Determines how often in milliseconds the output power is measured the energy saving function continuously searches out the lowest output voltage to achieve minimum output power
- B8 energy saving
- B8 05 power detection filter time
- B8 04 energy saving coefficient value
- B8 01 energy saving control selection
- B6 03 b6 04 dwell reference dwell time at stop
- B6 01 b6 02 dwell reference dwell time at start
- B application
- The energy saving feature improves overall system operating efficiency by operating the motor at its most efficient level
- Parameter b6 03 determines the frequency that is held for the time set in b6 04 during deceleration
- Parameter b6 01 determines the frequency that is held for the time set in b6 02 during acceleration
- Enables or disables the energy saving function
- Determines the level of maximum motor efficiency setting range is 0 to 2000 for drives 3 kw and smaller the display resolution depends on the rated output power of the drive
- Sets the voltage limit for the speed search optimal output voltage detection as a percentage of the maximum output voltage the drive will keep the output voltage above this level during the search operation to prevent motor stalling
- Reducing this setting increases the response time if the filter time is too short the motor may become unstable with a lighter load
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- B8 06 search operation voltage limit
- B application
- C1 acceleration and deceleration times
- C1 11 accel decel time switching frequency
- C1 01 to c1 04 accel decel times 1 and 2
- C tuning
- C1 10 accel decel time setting units
- C1 09 fast stop time
- C2 s curve characteristics
- C2 01 to c2 04 s curve characteristics
- The slip compensation limit is constant throughout the constant torque range frequency reference e1 06 in the constant power range frequency reference e1 06 it is increased based on c3 03 and the output frequency as shown in the following diagram
- The slip compensation function improves the speed accuracy of an induction motor by adjusting the output frequency in accordance with the motor load it compensates the slip and makes the motor speed equal to the frequency reference
- Slip compensation is not provided depending on the load and mode of operation the actual motor speed will be lower or higher than the frequency reference
- Sets the upper limit for the slip compensation function as a percentage of the motor rated slip e2 02
- Sets the gain for the motor slip compensation function although this parameter rarely needs to be changed adjustments may be necessary under the following circumstances increase the setting if the motor at constant speed is slower than the frequency reference decrease the setting if the motor at constant speed is faster than the frequency reference
- Enables or disables slip compensation during regenerative operation when slip compensation during regeneration has been activated and a regenerative load is applied it might be necessary to use a dynamic braking option braking resistor braking resistor unit or braking unit this function does not operate when the output frequency is too low regardless of whether it has been enabled
- C3 slip compensation
- C3 04 slip compensation selection during regeneration
- C3 03 slip compensation limit
- C3 02 slip compensation primary delay time
- C3 01 slip compensation gain
- C tuning
- Adjusts the filter on the output side of the slip compensation function although this parameter rarely needs to be changed adjustments may be necessary in the following situations decrease the setting when the slip compensation response is too slow increase this setting when speed is unstable
- C4 01 torque compensation gain
- C6 carrier frequency
- C6 02 carrier frequency selection
- C4 torque compensation
- C4 02 torque compensation primary delay time 1
- These parameters set a user defined or a variable carrier frequency set c6 02 to f to set the upper and lower limits and the carrier frequency proportional gain
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- In v f control the carrier frequency can be set up to change linearly with the output frequency by setting the upper and lower limits for the carrier frequency and the carrier frequency proportional gain c6 03 c6 04 c6 05 as shown in figure 5 5
- C6 03 c6 04 c6 05 carrier frequency upper limit lower limit proportional gain
- C tuning
- A carrier frequency between the fixed selectable values can be entered in parameter c6 03 when c6 02 is set to f in v f control adjust parameter c6 04 to the same value as c6 03
- Parameter details
- D1 frequency reference
- D reference settings
- Set h3 06 to f through mode when setting d1 02 frequency reference 2 to multi step speed 2 multi step speed 3 set h3 10 terminal a2 function selection to 3 auxiliary frequency reference 2 when setting terminal a2 analog input to multi step speed 3 set h3 10 to f through mode when setting d1 03 frequency reference 3 to multi step speed 3 set h3 09 to 0 and set jumper s1 on the control circuit terminal board to v voltage for a2 when inputting 0 to 10 v to terminal a2 analog input select the different speed references as shown in table 5 5 figure 5 7 illustrates the multi step speed selection
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- D reference settings
- D2 frequency upper lower limits
- D2 02 frequency reference lower limit
- D2 01 frequency reference upper limit
- The jump frequencies are frequency ranges at which the drive will not operate the drive can be programmed with three separate jump frequencies to avoid operating at speeds that cause resonance in driven machinery if the speed reference falls within a jump frequency dead band the drive will clamp the frequency reference just below the dead band and only accelerate past it when the frequency reference rises above the upper end of the dead band setting parameters d3 01 through d3 03 to 0 hz disables the jump frequency function
- Sets a lower limit as a percentage of the maximum output frequency that will only affect a frequency reference entered from the analog input terminals a1 a2 or a3 this is unlike parameter d2 02 which affects all frequency references regardless of their source
- Figure 5 9 shows the relationship between the jump frequency and the output frequency
- D3 jump frequency
- D3 01 to d3 04 jump frequencies 1 2 3 and jump frequency width
- D2 03 master speed reference lower limit
- D reference settings
- D4 frequency reference hold and up down 2 function
- D4 01 frequency reference hold function selection
- D4 03 frequency reference bias step up down 2
- D4 05 frequency reference bias operation mode selection up down 2
- D4 04 frequency reference bias accel decel up down 2
- D reference settings
- When an up 2 or down 2 command is enabled the bias is increased or decreased in steps for the value set in d4 03 the frequency reference changes with the accel decel times determined by parameter d4 04
- The drive uses the currently active accel decel time
- The drive uses accel decel time 4 set to parameters c1 07 and c1 08
- The bias value will be held if no input up 2 or down 2 is active
- The bias is reset to 0 when inputs up 2 and down 2 are both on or both off the drive will use the accel decel time as selected in d4 04 to accelerate or decelerate to the frequency reference value
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- Determines the accel decel times used to increase or decrease the frequency reference or bias when using the up down 2 function
- Determines if the bias value is held when the up down 2 inputs are both released or both enabled the parameter is effective only when parameter d4 03 is set to 0 0
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- Handles frequency reference changes while the up 2 or down 2 terminal is enabled if the frequency reference changes for more than the level set to d4 07 then the bias value will be held and the drive will accelerate or decelerate following the frequency reference when the frequency reference is reached the bias hold is released and the bias follows the up down 2 input commands this parameter is applicable only if the frequency reference is set by an analog or pulse input
- D4 10 up down frequency reference limit selection
- D4 09 frequency reference bias lower limit up down 2
- D4 08 frequency reference bias upper limit up down 2
- D4 07 analog frequency reference fluctuation limit up down 2
- D4 06 frequency reference bias up down 2
- D reference settings
- The up down 2 function has not been assigned to the multi function terminals the frequency reference source has been changed including local remote or external reference 1 2 switch over by digital inputs d4 03 0 hz d4 05 1 and the up down 2 commands are both open or both closed any changes to the maximum frequency set to e1 04
- Sets the upper limit of the up down 2 bias monitor u6 20 and the value that can be saved in parameter d4 06 set this parameter to an appropriate value before using the up down 2 function
- Sets the lower limit of the up down 2 bias monitor u6 20 and the value that can be saved in parameter d4 06 set this parameter to an appropriate value before using the up down 2 function
- Selects how the lower frequency limit is set when using the up down function refer to setting 10 11 up down function on page 199 for details on the up down function in combination with frequency reference limits
- Saves the frequency reference bias value set by the up down 2 function as a percentage of the maximum output frequency the function of this parameter depends on the up down 2 function configuration this parameter is not normally used when the digital operator sets the frequency reference the value set to d4 06 will be applied during run however the value is reset when the frequency reference changes including multi step references and is disabled when d4 01 0 and the run command is removed when d4 01 0 and the frequency reference is set by a source other than the digital operator the value set in d4 06 is added to or subtracted from the frequency reference when d4 01 1 and the frequency reference is set by a source other than the digital operator the bias value adjusted with the up down 2 inputs is stored in d4 06 when 5 s have passed after releasing the up 2 or down 2 command the frequency reference will return to the value without the up down 2 command
- D6 field weakening and field forcing
- D6 02 field weakening frequency limit
- D6 01 field weakening level
- V f pattern settings e1 03
- E1 v f pattern for motor 1
- E1 03 v f pattern selection
- E1 01 input voltage setting
- E motor parameters
- 50 hz high starting torque
- Setting 8 50 hz setting 9 50 hz setting a 60 hz setting b 60 hz
- 50 hz heavy duty 2
- Setting 4 50 hz setting 5 50 hz setting 6 60 hz setting 7 60 hz
- Setting 0 50 hz setting 1 60 hz setting 2 60 hz setting 3 72 hz
- 50 hz heavy duty 1
- Select high starting torque when wiring between the drive and motor exceeds 150 m a large amount of starting torque is required an ac reactor is installed
- Predefined v f patterns for models 2a0004 to 2a0021 4a0002 to 4a0011 and 5a0003 to 5a0009
- Hz constant torque for general purpose applications torque remains constant regardless of changes to speed
- Yaskawa siep yaip1u 01a ac drive p1000 technical manual 183
- High starting torque
- Variable torque for fans pumps and other applications where the required torque changes as a function of the speed
- E motor parameters
- The values in the following graphs are specific to 200 v class drives double the values for 400 v class drives multiply the values by 2 75 for 600 v drives
- E 180 hz with 60 hz base
- The following tables show details on predefined v f patterns
- Constant torque for general purpose applications torque remains constant regardless of changes to speed
- Table 5 9 high starting torque settings 8 to b
- C 90 hz with 60 hz base constant output output voltage is constant when operating at greater than 60 hz d 120 hz with 60 hz base
- Table 5 8 derated torque characteristics settings 4 to 7
- B 60 hz high starting torque
- Table 5 7 constant torque characteristics settings 0 to 3
- A 60 hz mid starting torque
- 72 hz with 60 hz base
- Table 5 6 predefined v f patterns
- 60 hz with 50 hz base
- Setting specification characteristic application
- 50 hz mid starting torque
- Setting f enables a custom v f pattern by changing parameters e1 04 to e1 13 when the drive is shipped the default values for parameters e1 04 to e1 13 are the same as those of setting 1
- Setting 4 50 hz setting 5 50 hz setting 6 60 hz setting 7 60 hz
- Setting 0 50 hz setting 1 60 hz setting 2 60 hz setting 3 72 hz
- Predefined v f patterns for models 2a0250 to 2a0415 4a0139 to 4a0675 and 5a0099 to 5a0242
- Predefined v f patterns for models 2a0030 to 2a0211 4a0018 to 4a0103 and 5a0011 to 5a0077
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- E motor parameters
- Yaskawa siep yaip1u 01a ac drive p1000 technical manual
- The values in the following graphs are specific to 200 v class drives double the values for 400 v class drives multiply the values by 2 75 for 600 v class drives
- Table 5 4 constant output settings c to f
- Table 5 3 high starting torque settings 8 to b
- Table 5 2 derated torque characteristics settings 4 to 7
- Table 5 1 rated torque characteristics settings 0 to 3
- Table 5 0 rated output operation settings c to f
- Setting c 90 hz setting d 120 hz setting e 180 hz setting f 60 hz
- Setting 8 50 hz setting 9 50 hz setting a 60 hz setting b 60 hz
- V f pattern settings e1 04 to e1 13
- Setting parameter e1 03 to f allows the user to set up a custom v f pattern by changing parameters e1 04 to e1 13 when initialized the default values for parameters e1 04 to e1 13 will be equal to predefined v f pattern 1
- If e1 03 is set to a preset v f pattern i e a value other than f the user can monitor the v f pattern in parameters e1 04 through e1 13 to create a new v f pattern set e1 03 to f refer to v f pattern on page 186 for an example custom v f pattern
- E motor parameters
- E2 02 motor rated slip
- E2 01 motor rated current
- E motor parameters
- These parameters contain the motor data needed for motor 1 performing auto tuning including rotational auto tuning and stationary auto tuning 1 and 2 automatically sets these parameters refer to auto tuning fault detection on page 307 for details if auto tuning cannot be performed
- Sets the motor rated slip in hz to provide motor control protect the motor and calculate torque limits this value is automatically set during auto tuning rotational auto tuning stationary auto tuning 1 and 2
- Provides motor control protects the motor and calculates torque limits set e2 01 to the full load amps fla stamped on the motor nameplate if auto tuning completes successfully the value entered to t1 04 will automatically be saved to e2 01
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- If auto tuning cannot be performed calculate the motor rated slip using the information written on the motor nameplate and the formula below e2 02 f n p 120 f rated frequency hz n rated motor speed r min p number of motor poles
- E2 motor 1 parameters
- Set the number of motor poles to e2 04 if auto tuning completes successfully the value entered to t1 06 will automatically be saved to e2 04
- Set the no load current for the motor in amperes when operating at the rated frequency and the no load voltage the drive sets e2 03 during the auto tuning process rotational auto tuning and stationary auto tuning 1 2 the motor no load current listed in the motor test report can also be entered to e2 03 manually contact the motor manufacturer to receive a copy of the motor test report
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- E2 11 motor rated power
- E2 10 motor iron loss for torque compensation
- E2 06 motor leakage inductance
- E2 05 motor line to line resistance
- E2 04 number of motor poles
- E2 03 motor no load current
- E motor parameters
- Sets the voltage drop due to motor leakage inductance as a percentage of motor rated voltage this value is automatically set during auto tuning rotational auto tuning stationary auto tuning 1 2
- Sets the motor rated power in kw if auto tuning completes successfully the value entered to t1 02 will automatically be saved to e2 11
- Sets the motor iron loss in watts
- Sets the line to line resistance of the motor stator winding if auto tuning completes successfully this value is automatically calculated enter this value as line to line and not for each motor phase if auto tuning is not possible contact the motor manufacturer to find out the line to line resistance or measure it manually when using the manufacturer motor test report calculate e2 05 by one of the formulas below e type insulation multiply 0 2 times the resistance value ω listed on the test report at 75 c b type insulation multiply 0 2 times the resistance value ω listed on the test report at 75 c f type insulation multiply 0 7 times the resistance value ω listed on the test report at 115 c
- Setting motor parameters manually
- F4 analog monitor card settings
- F option settings
- F6 communication option card
- F6 07 netref comref function selection
- F6 03 external fault from comm option operation selection
- F6 02 external fault from comm option detection selection
- F6 01 communications error operation selection
- F option settings
- Determines the detection method of an external fault initiated by a communication option ef0
- Determines drive operation when an external fault is initiated by a communication option ef0
- Determines drive operation when a communication error occurs
- These parameters configure communication option cards and communication fault detection methods some parameters apply to all communication option cards and some parameters apply to certain network options only the option cards are applicable to the parameter rows marked with an o
- Selects the treatment of multi step speed inputs when the netref command is set
- Mechatrolink parameters
- F6 14 cc link bus error auto reset
- F6 11 cc link communication speed
- F6 10 cc link node address
- F6 08 reset communication parameters
- F6 04 bus error detection time
- Cc link parameters
- F6 25 operation selection at watchdog timer error
- F6 23 f6 24 mechatrolink monitor selection
- F6 22 mechatrolink link speed
- F6 21 mechatrolink frame size
- F6 20 mechatrolink station address
- F option settings
- Determines the operation when a clear mode command is received
- Sets the output signal level for terminals v1 and v2
- Sets the number of option communicaiton errors bus
- Sets the node address of a profibus dp option card
- Resets the drive operation frequency reference inputs outputs etc
- Profibus dp parameters
- Parameters f6 30 through f6 32 set the drive to run on a profibus dp network
- F6 31 profibus dp clear mode selection
- F6 30 profibus dp node address
- F6 26 mechatrolink bus errors detected
- F6 51 devicenet communication speed
- F6 50 devicenet mac address
- F6 36 canopen communication speed
- F6 35 canopen node id selection
- F6 32 profibus dp data format selection
- Devicenet parameters
- Canopen parameters
- These parameters define scaling factors for drive monitors in the devicenet class id 2ah ac dc drive object
- The monitor value in the ac dc drive object 2ah is calculated by ac dc drive object 2ah monitor drive value
- F6 56 to f6 61 devicenet scaling factors
- F6 55 devicenet baud rate monitor
- F6 54 devicenet idle mode fault detection
- F6 53 devicenet ppa setting
- F6 52 devicenet pca setting
- F option settings
- Example if the drive output frequency monitor u1 02 is 5 0 and the scaling is set to f6 56 6 then the value in the ac dc drive object 2ah instance 1 attribute 7 would be 500
- Displays the baud rate currently being used for network communications f6 55 is used only as a monitor
- Determines whether the drive triggers an ef0 fault when no data is received from the master e g when the master is idling
- Defines the format for data the drive receives from the devicenet master
- Defines the format for data sent from the drive to the devicenet master
- F6 62 devicenet heartbeat interval
- F option settings
- Displays the mac id assigned to the drive f6 63 is used only as a monitor
- Sets the heartbeat interval for devicenet communications a setting of 0 disables the heartbeat function
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- F6 64 to f6 71 dynamic assembly parameters reserved
- F6 63 devicenet network mac id
- H1 multi function digital inputs
- H1 01 to h1 08 functions for terminals s1 to s8
- H terminal functions
- This setting allows the input terminal to determine if the drive will run in local mode or remote mode
- The digital input programmed for 3 wire control becomes the forward reverse directional input s1 becomes the run command input and s2 becomes the stop command input the drive starts the motor when the input s1 set for the run command closes for longer than 2 ms the drive stops the operation when the stop input s2 releases for 2 ms when the digital input programmed for a forward reverse operation is open the drive is set for forward operation when the digital input is closed the drive is set for reverse operation
- Setting 1 local remote selection
- Setting 0 3 wire sequence
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- H terminal functions
- Setting 3 to 5 multi step speed reference 1 to 3
- Setting 2 external reference 1 2 selection
- H terminal functions
- When the drive receives a baseblock command the output transistors stop switching the motor coasts to stop and a bb alarm flashes on the digital operator to indicate baseblock when baseblock ends while a run command is active the drive performs speed search to restart the motor
- When the digital input programmed for the accel decel ramp hold function closes the drive locks holds the output frequency acceleration or deceleration resumes when the input is reopened if the accel decel ramp hold function is enabled d4 01 1 the drive saves the output frequency to memory when the ramp hold input is closed when the drive is restarted after stop or after power supply interruption the saved output frequency becomes the frequency reference provided that the accel decel ramp hold input is still closed refer to d4 01 frequency reference hold function selection on page 177 for details
- This function switches the run command and frequency reference source between external reference 1 and 2 if the drive is in the remote mode
- The jog frequency set in parameter d1 17 becomes the frequency reference when the input terminal closes refer to d1 frequency reference on page 173 for details
- Switches multi step speed frequency references d1 01 to d1 08 by digital inputs refer to d1 frequency reference on page 173 for details
- Switches between accel decel times 1 c1 01 and c1 02 and 2 c1 03 and c1 04 refer to c1 01 to c1 04 accel decel times 1 and 2 on page 168 for details
- Setting a accel decel ramp hold
- Setting 8 9 baseblock command n o n c
- Setting 7 accel decel time selection 1
- Setting 6 jog reference selection
- Selects the multi step speeds d1 09 to d1 16 in combination with the input terminal set for multi step speed 1 2 and 3 refer to d1 01 to d1 17 frequency reference 1 to 16 and jog frequency reference on page 173
- H terminal functions
- Configuring one of the digital inputs for pid integral reset h1 oo 30 resets the value of the integral component in pid control to 0 when the terminal is closed refer to pid block diagram on page 154 for more details
- Configuring a digital input for integral hold h1 0 o 31 locks the value of the integral component of the pid control as long as the input is active the pid controller resumes integral operation from the hold value as soon as the integral hold input is released refer to pid block diagram on page 154 for more information on this function
- Allows an input terminal to switch the sign of the pid input refer to pid block diagram on page 154 for details
- A digital input configured as a pid soft starter cancel input h1 0 o 34 enables or disables the pid soft starter and cancels the pid accel decel time b5 17 refer to pid block diagram on page 154
- The external fault command stops the drive when problems occur with external devices to use the external fault command set one of the multi function digital inputs to a value between 20 and 2f the digital operator will display ef o where o is the number of the terminal to which the external fault signal is assigned for example if an external fault signal is input to terminal s3 ef3 will be displayed select the value to be set in h1 oo from a combination of any of the following three conditions signal input level from peripheral devices n o n c external fault detection method operation after external fault detection table 5 1 shows the relationship between the conditions and the value set to h1 oo terminal statuses detection conditions and stopping methods marked with an o are applicable to the corresponding settings
- Setting 35 pid input level selection
- Setting 34 pid soft starter cancel
- Setting 32 multi step speed reference 4
- Setting 31 pid integral hold
- Setting 30 pid integral reset
- Setting 20 to 2f external fault
- Setting 7a 7b keb ride thru 2 n c n o
- H terminal functions
- An input terminal set to 7a or 7b can trigger single drive keb ride thru during deceleration l2 29 is disregarded if this is enabled refer to keb ride thru function on page 229 for details
- H terminal functions
- Enables the secondary pi controller when open output behavior depends on the setting of s3 12
- Enables emergency override reverse run enabled when s6 01 1
- Enables emergency override forward run enabled when s6 01 1
- Disables the secondary pi controller output behavior depends on the setting of s3 12
- Changes the sign of the secondary pi controller input reverse acting pi control
- Uses the secondary pi controller proportional and integral adjustments s3 06 and s3 07 instead of the primary pi controller proportional and integral adjustments b5 02 and b5 03 only valid when s3 01 0 secondary pi controller disabled
- The emergency override function is activated by closing the digital input programmed for emergency override forward run h1 oo af or emergency override reverse run h1 oo b0 if h1 oo 6a drive enable is programmed it must be opened to disable the drive for emergency override to take effect closing both emergency override digital inputs at the same time will trigger an external fault ef error when the drive is in emergency override the frequency reference source is dependent on parameter s6 02 emergency override reference selection when s6 02 is set to 0 use s6 01 reference the drive will run at the s6 01 setting when s6 02 is set to 1 use frequency ref the drive will use the currently selected frequency reference based on b1 01 and local remote as the run speed an alarm will flash during emergency override indicating that the function is active and the direction the drive is commanded to run resettable faults occurring when emergency override is activated will be cleared the drive will pe
- The drive has three multi function output terminals table 5 3 lists the functions available for theses terminals using h2 01 h2 02 and h2 03
- Resets the secondary pi controller integral value
- Locks the value of the secondary pi controller integral value
- H2 multi function digital outputs
- H2 01 to h2 03 terminal m1 m2 m3 m4 and md me mf function selection
- Terminal closes when the output frequency falls below the minimum output frequency set to e1 09 or b2 01
- Setting 1 zero speed
- Setting 0 during run
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- Output closes when the drive is outputting a voltage
- H terminal functions
- Closed output frequency or motor speed is within the range of frequency reference l4 02
- Setting 3 user set speed agree 1
- Setting 2 speed agree 1
- Closed output frequency or motor speed and the frequency reference are both within the range of l4 01 l4 02
- Refer to l4 01 l4 02 speed agreement detection level and detection width on page 241 for more details
- Agree 1
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- Output frequency or motor speed
- Open output frequency or motor speed does not match the frequency reference while the drive is running
- Open output frequency or motor speed and frequency reference are not both within the range of l4 01 l4 02
- Note frequency detection works in forward and reverse the value of l4 01 is used as the detection level for both directions
- Note detection works in forward and reverse
- H terminal functions
- Frequency reference
- Figure 5 8 user set speed agree 1 time chart
- Figure 5 7 speed agree 1 time chart
- Figure 5 6 zero speed time chart
- Yaskawa siep yaip1u 01a ac drive p1000 technical manual
- Closes when the actual output frequency is within the speed agree width l4 02 of the current frequency reference regardless of the direction
- Status description
- Closes when the actual output frequency and the frequency reference are within the speed agree width l4 02 of the programmed speed agree level l4 01
- Speed agree 1 on off
- The output opens when the output frequency rises above the detection level set in l4 01 plus the detection width set in l4 02 the terminal remains open until the output frequency or motor speed fall below the level set in l4 01
- The output closes when the output frequency is above the detection level set in l4 01 the terminal remains closed until the output frequency or motor speed fall below l4 01 minus the setting of l4 02
- The output closes when the drive is ready to operate the motor the terminal will not close under the conditions listed below and any run commands will be disregarded when the power is shut off during a fault when the internal power supply of the drive has malfunctioned when a parameter setting error makes it impossible to run although stopped an overvoltage or undervoltage situation occurs
- Setting 6 drive ready
- Setting 5 frequency detection 2
- Setting 4 frequency detection 1
- Refer to l4 01 l4 02 speed agreement detection level and detection width on page 241 for more instructions
- Refer to l4 01 l4 02 speed agreement detection level and detection width on page 241 for more details
- H terminal functions
- Displays the currently selected run command source
- While editing a parameter in the programming mode when b1 08 0
- Displays the currently selected frequency reference source
- These digital output functions signal an overtorque or undertorque situation to an external device set up the torque detection levels and select the output function from the table below refer to l6 torque detection on page 243 for details
- An output set for this function closes when frequency reference loss is detected refer to l4 05 frequency reference loss detection selection on page 241 for details
- The output closes when the drive faults excluding cpf00 and cpf01 faults
- An output programmed for this function closes when the dynamic braking resistor db overheats or the braking transistor is in a fault condition
- The output closes when the dc bus voltage or control circuit power supply drops below the trip level set in l2 05 a fault in the dc bus circuit will also cause the terminal set for dc bus undervoltage to close
- The output closes to indicate that the drive is in a baseblock state while in baseblock output transistors do not switch and no main circuit voltage is output
- Setting e fault
- Setting d braking resistor fault
- Setting c frequency reference loss
- Setting b 17 18 19 torque detection 1 n o n c torque detection 2 n o n c
- Setting a run command source
- Setting 9 frequency reference source
- Setting 8 during baseblock n o
- Setting 7 dc bus undervoltage
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- H terminal functions
- Agree 2
- This setting configures a digital output terminal as the output for the timer function refer to b4 delay timers on page 151 for details
- The output closes when there is an attempt to reset a fault situation from the control circuit terminals via serial communications or using a communications option card
- The output closes when the actual output frequency is within the speed agree width l4 04 of the current frequency reference regardless of the direction
- The output closes when the actual output frequency and the frequency reference are within the speed agree width l4 04 of the programmed speed agree level l4 03
- The output closes when a minor fault condition is present
- Setting f through mode
- Setting 14 user set speed agree 2
- Setting 13 speed agree 2
- Setting 12 timer output
- Setting 11 fault reset command active
- Setting 10 minor fault
- Select this setting when using the terminal in a pass through mode when set to f an output does not trigger any function in the drive setting f however still allows the output status to be read by a plc via a communication option or memobus modbus communications
- Refer to l4 03 l4 04 speed agreement detection level and detection width on page 241 for more details
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- H terminal functions
- Closed output frequency or motor speed exceeded l4 03
- The output opens when the output frequency rises above the detection level set in l4 03 plus the detection with set in l4 04 the terminal remains open until the output frequency or motor speed falls below the level set in l4 03 the detection level l4 03 is a signed value detection works in the specified direction only
- The output closes when the output frequency is above the detection level set in l4 03 the terminal remains closed until the output frequency or motor speed falls below l4 03 minus the setting of l4 04
- Status description
- Setting 16 frequency detection 4
- Setting 15 frequency detection 3
- Refer to l4 03 l4 04 speed agreement detection level and detection width on page 241 for more details
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- Output frequency or motor speed
- Open output frequency or motor speed is below l4 03 minus l4 04 or has not exceeded l4 03
- Open output frequency or motor speed exceeded l4 03 plus l4 04
- Note the detection level l4 03 is a signed value detection works in the specified direction only
- H terminal functions
- Frequency detection 3 on off
- Figure 5 3 frequency detection 3 example with a positive l3 04 value
- Figure 5 2 user set speed agree 2 example with a positive l3 04 value
- Closed output frequency or motor speed is below l4 03 or has not exceeded l4 03 plus l4 04
- Yaskawa siep yaip1u 01a ac drive p1000 technical manual
- H2 06 watt hour output unit selection
- The input level is 10 to 10 vdc if the resulting voltage is negative after being adjusted by gain and bias settings then the motor will rotate in reverse
- The input level is 0 to 10 vdc the minimum input level is limited to 0 so that a negative input signal due to gain and bias settings will be read as 0
- The drive is equipped with three multi function analog input terminals a1 a2 and a3 refer to multi function analog input terminal settings on page 219 for a listing of the functions that can be set to these terminals
- Selects the input signal level for analog input a3 refer to multi function analog input terminal settings on page 219 for instructions on adjusting the signal level
- Selects the input signal level for analog input a1
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- Parameter h3 03 sets the level of the selected input value that is equal to 10 vdc input at terminal a1 gain parameter h3 04 sets the level of the selected input value that is equal to 0 v input at terminal a1 bias use both parameters to adjust the characteristics of the analog input signal to terminal a1
- H3 multi function analog inputs
- H3 03 h3 04 terminal a1 gain and bias settings
- H3 02 terminal a1 function selection
- H3 01 terminal a1 signal level selection
- H terminal functions
- Gain h3 03 200 bias h3 04 0 terminal a1 as frequency reference input h3 02 0 a 10 vdc input is equivalent to a 200 frequency reference and 5 vdc is equivalent to a 100 frequency reference since the drive output is limited by the maximum frequency parameter e1 04 the frequency reference will be equal to e1 04 above 5 vdc
- Determines the function assigned to analog input terminal a3 refer to multi function analog input terminal settings on page 219 for a list of functions and descriptions
- The input level is 10 to 10 vdc see the explanation provided for h3 01 refer to setting 1 10 to 10 vdc on page 216
- The input level is 0 to 10 vdc see the explanation provided for h3 01 refer to setting 0 0 to 10 vdc on page 216
- Parameter h3 07 sets the level of the selected input value that is equal to 10 vdc input at terminal a3 gain parameter h3 08 sets the level of the selected input value that is equal to 0 v input at terminal a3 bias
- H3 07 h3 08 terminal a3 gain and bias setting
- H3 06 terminal a3 function selection
- H3 05 terminal a3 signal level selection
- H terminal functions
- Gain h3 03 100 bias h3 04 25 terminal a1 as frequency reference input an input of 0 vdc will be equivalent to a 25 frequency reference when parameter h3 01 0 the frequency reference is 0 between 0 and 2 vdc input when parameter h3 01 1 the motor will rotate in reverse between 10 and 2 vdc input
- Parameter h3 11 sets the level of the input value selected that is equal to 10 vdc input or 20 ma input to terminal a2 parameter h3 12 sets the level of the input value selected that is equal to 0 v 4 ma or 0 ma input at terminal a2 use both parameters to adjust the characteristics of the analog input signal to terminal a2 the setting works in the same way as parameters h3 03 and h3 04 for analog input a1
- H3 14 analog input terminal enable selection
- H3 13 analog input filter time constant
- H3 11 h3 12 terminal a2 gain and bias setting
- H3 10 terminal a2 function selection
- H3 09 terminal a2 signal level selection
- H terminal functions
- Determines the function assigned to analog input terminal a2 refer to multi function analog input terminal settings on page 219 for a list of functions and descriptions
- When one of the multi function digital input parameters is set for analog input enable h1 oo c the value set to h3 14 determines which analog input terminals are enabled and which terminals are disabled when the input is closed all analog input terminals will be enabled all of the time if h1 oo is not set to c
- The input level is 4 to 20 ma negative input values by negative bias or gain settings will be limited to 0
- The input level is 10 to 10 vdc refer to setting 1 10 to 10 vdc on page 216
- The input level is 0 to 20 ma negative input values by negative bias or gain settings will be limited to 0
- The input level is 0 to 10 vdc refer to setting 0 0 to 10 vdc on page 216
- Selects the input signal level for analog input a2 set jumper s1 on the terminal board accordingly for a voltage input or current input
- Parameter h3 13 sets the time constant for a first order filter that will be applied to the analog inputs an analog input filter prevents erratic drive control when using a noisy analog reference drive operation becomes more stable as the programmed time becomes longer but it also becomes less responsive to rapidly changing analog signals
- The input value of an analog input set to this function will be multiplied with the analog frequency reference value example if the analog frequency reference from analog input terminal a1 is 80 and a gain of 50 is applied from analog input terminal a2 the resulting frequency reference will be 40 of the maximum output frequency
- The input value of an analog input set to this function will be added to the analog frequency reference value when the frequency reference is supplied by a different source other than the analog inputs this function will have no effect use this setting also when only one of the analog inputs is used to supply the frequency reference by default analog inputs a1 and a2 are set for this function simultaneously using a1 and a2 increases the frequency reference by the total of all inputs example if the analog frequency reference from analog input terminal a1 is 50 and a bias of 20 is applied by analog input terminal a2 the resulting frequency reference will be 70 of the maximum output frequency
- Sets the auxiliary frequency reference 1 when multi step speed operation is selected refer to multi step speed selection on page 173 for details
- Set the offset level of the selected input value to terminals a1 a2 or a3 that is equal to 0 vdc input these parameters rarely require adjustment
- See table 5 4 for information on how h3 02 h3 10 and h3 06 determine functions for terminals a1 a2 and a3
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- Multi function analog input terminal settings
- H3 16 to h3 18 terminal a1 a2 a3 offset
- H terminal functions
- H4 multi function analog outputs
- H4 02 h4 03 multi function analog output terminal fm gain and bias h4 05 h4 06 multi function analog output terminal am gain and bias
- H4 01 h4 04 multi function analog output terminal fm am monitor selection
- Set h4 03 to 30 for an output signal of 3 v at terminal fm when the monitored value is at 0
- No name setting range default
- H4 06 multi function analog output terminal am bias 999 to 999 0
- H4 05 multi function analog output terminal am gain 999 to 999 50
- H4 03 multi function analog output terminal fm bias 999 to 999 0
- H4 02 multi function analog output terminal fm gain 999 to 999 100
- Yaskawa siep yaip1u 01a ac drive p1000 technical manual
- H terminal functions
- View the value set to h4 06 on the digital operator terminal am will output a voltage equal to 0 of the parameter being set in h4 04
- Figure 5 4 analog output gain and bias setting example 3
- View the value set to h4 05 terminal am monitor gain on the digital operator a voltage equal to 100 of the parameter being set in h4 04 will be output from terminal am
- Figure 5 3 analog output gain and bias setting example 1 and 2
- View the value set to h4 03 on the digital operator terminal fm will output a voltage equal to 0 of the parameter being set in h4 01
- Adjust h4 06 viewing the output signal on the terminal am
- View the value set to h4 02 terminal fm monitor gain on the digital operator a voltage equal to 100 of the parameter being set in h4 01 will be output from terminal fm
- Adjust h4 05 viewing the monitor connected to the terminal am
- Adjust h4 03 viewing the output signal on the terminal fm
- Using gain and bias to adjust output signal level
- Adjust h4 02 viewing the monitor connected to the terminal fm
- The output signal range can be selected between 0 to 10 vdc or 10 to 10 vdc or 4 to 20 ma using parameter h4 07 and h4 08 figure 5 3 illustrates how gain and bias settings work
- The output signal is adjustable while the drive is stopped
- Terminal fm
- Terminal am
- H6 pulse train input output
- H6 03 pulse train input gain
- H6 02 pulse train input scaling
- H6 01 pulse train input terminal rp function selection
- H5 memobus modbus serial communication
- H4 07 h4 08 multi function analog output terminal fm am signal level selection
- Sets the pulse train input filter time constant in seconds
- Sets the minimum output frequency detected by the pulse train input increasing this setting reduces the time the drive needs to react to changes in the input signal the pulse input value becomes 0 when the pulse input frequency falls below this level enabled when h6 01 0 1 or 2 when simple speed feedback in v f control is set as the function for terminal rp h6 01 3 the minimum frequency becomes the detection time for pg disconnect f1 14
- Sets the level of the input value selected in h6 01 when no signal 0 hz is input to terminal rp
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- H6 08 pulse train input minimum frequency
- H6 05 pulse train input filter time
- H6 04 pulse train input bias
- H terminal functions
- L1 motor protection
- L protection functions
- Motor is designed to effectively cool itself at speeds near 0 hz
- Motor designed to operate from line power motor cooling is most effective when running at rated base frequency check the motor nameplate or specifications
- L protection functions
- Continuous operation with 100 load from 0 hz to e1 06 motor base frequency continuous operation below 0 hz may cause an ol1 or ol2 fault
- Continuous operation at less than line power frequency with 100 load can trigger motor overload protection ol1 a fault is output and the motor will coast to stop
- Because the motor is self cooled the overload tolerance drops when the motor speed is lowered the drive appropriately adjusts the electrothermal trigger point according to the motor overload characteristics and protects the motor from overheat throughout the entire speed range
- Yaskawa siep yaip1u 01a ac drive p1000 technical manual
- Use this setting when operating a drive duty motor that allows constant torque in a speed range of 1 10 the drive will allow the motor to run with 100 load from 10 up to 100 speed running at slower speeds with full load can trigger an overload fault
- Use this setting when operating a drive dedicated motor that allows constant torque in a speed range of 1 100 this motor type is allowed to run with 100 load from 1 up to 100 speed running slower speeds with full load can trigger an overload fault
- Setting 6 general purpose motor
- Setting 3 vector motor speed range for constant torque 1 100
- Setting 2 drive dedicated motor speed range for constant torque 1 10
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- Overload tolerance cooling ability overload characteristics
- Note general purpose motors are designed with a base speed that operates at line frequency 50 60 hz depending on geographic region
- Motor is designed to effectively cool itself even at low speeds continuous operation with 100 load from 6 hz to e1 06 motor base frequency
- Sets the detection time of motor overheat due to overload this setting rarely requires adjustment but should correlate with the motor overload tolerance protection time for performing a hot start
- Motor protection using a positive temperature coefficient ptc thermistor
- L1 02 motor overload protection time
- L protection functions
- Defaulted to operate with an allowance of 150 overload operation for one minute in a hot start figure 5 6 illustrates an example of the electrothermal protection operation time using a general purpose motor operating at the value of e1 06 motor base speed with l1 02 set to one minute during normal operation motor overload protection operates in the area between a cold start and a hot start cold start motor protection operation time in response to an overload situation that was suddenly reached when starting a stationary motor hot start motor protection operation time in response to an overload situation that occurred during sustained operation at rated current
- Connect a motor ptc can to an analog input of the drive for motor overheat protection the motor overheat alarm level triggers an oh3 alarm and the drive continues the operation selected in l1 03 the overheat fault level triggers an oh4 fault outputs a fault signal and the drive stops the motor using the stop method selected in l1 04 connect the ptc between terminals ac and a3 and set jumper s4 on the terminal board to ptc as shown in figure 5 7 set h3 05 to 0 and h3 06 to e
- The ptc must exhibit the characteristics shown in figure 5 8 in one motor phase the motor overload protection of the drive expects 3 of these ptcs to be connected in a series
- The operation is continued and an oh3 alarm is displayed on the digital operator
- The drive stops the motor using the fast stop time set in parameter c1 09
- The drive stops the motor using the deceleration time 1 set in parameter c1 02
- The drive output is switched off and the motor coasts to stop
- Sets the drive operation when the ptc input signal reaches the motor overheat fault level oh4
- Sets the drive operation when the ptc input signal reaches the motor overheat alarm level oh3
- Sets a filter on the ptc input signal to prevent erroneous detection of a motor overheat fault
- Set up overheat detection using a ptc using parameters l1 03 l1 04 and l1 05 as explained in the following sections
- L1 13 continuous electrothermal operation selection
- L1 05 motor temperature input filter time ptc input
- L1 04 motor overheat fault operation selection ptc input
- L1 03 motor overheat alarm operation selection ptc input
- L protection functions
- Determines whether to hold the current value of the electrothermal motor protection l1 01 when the power supply is interrupted
- Keb ride thru function
- L2 momentary power loss ride thru
- L2 01 momentary power loss operation selection
- Keb ride thru start
- Keb ride thru end detection
- Yaskawa siep yaip1u 01a ac drive p1000 technical manual 231
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- Note if l2 10 is set to a longer time than l2 02 the drive checks the dc bus voltage level and the status of the terminal assigned to keb ride thru after the time set to l2 02 passes the drive will then try to restart
- L protection functions
- Keb ride thru operation within l2 02 input terminals used
- Keb ride thru operation in l2 02 input terminals not used
- Keb ride thru operation as long as cpu has power keb input not used
- Here l2 01 4 and the input terminals have not been set for keb ride thru h1 oo does not equal 65 66 7a 7b after decelerating for the time set to parameter l2 10 the drive checks the dc bus voltage level deceleration continues if the dc bus voltage is lower than the level set in l2 11 normal operation resumes when the dc bus voltage rises above the value of l2 11
- Here l2 01 3 and the input terminals have not been set for keb ride thru h1 oo does not equal 65 66 7a 7b after decelerating for the time set in parameter l2 02 the drive ends keb operation and attempts to accelerate back to the frequency reference a uv1 fault occurs and the drive output shuts off if the power does not return within the time set to l2 02
- Here l2 01 3 and an input terminal is set to issue keb ride thru h1 oo 65 66 7a 7b after decelerating for the time set in parameter l2 02 the drive checks the dc bus voltage and the status of the digital input if the dc bus voltage is still below the level set in l2 11 or if the keb digital input is still active keb deceleration continues if the voltage level has risen above the value set to l2 11 then normal operation is resumed
- Figure 5 1 keb operation using l2 02 and keb input
- Figure 5 0 keb operation using l2 02 without keb input
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- L2 01 5
- L protection functions
- Keb ride thru operation as long as cpu has power keb input used
- Keb operation wiring example
- Keb operation ends when the motor has come to a stop even if the power returns and the digital input terminal that initiated keb ride thru is cleared
- Here l2 01 3 and an input terminal is set to issue keb ride thru h1 oo 65 66 7a 7b after decelerating for the time set to parameter l2 10 the drive checks the dc bus voltage and the status of the digital input deceleration continues if the dc bus voltage is still below the level set in l2 11 or if the digital input assigned to keb ride thru is still active normal operation resumes when the dc bus voltage rises above the value of l2 11 and the terminal that initiated keb rid thru is released
- Figure 5 4 shows a wiring example to trigger the keb ride thru at power loss using an undervoltage relay when a power loss occurs the undervoltage relay triggers keb ride thru at terminal s6 h1 06 65 66 7a 7b note that using system keb ride thru requires an additional dynamic braking option
- Parameters for keb ride thru
- L2 06 keb deceleration time
- L2 05 undervoltage detection level uv
- L2 04 momentary power loss voltage recovery ramp time
- L2 03 momentary power loss minimum baseblock time
- L2 02 momentary power loss ride thru time
- L protection functions
- Determines the voltage at which a uv1 fault is triggered or at which the keb function is activated this setting rarely needs to be changed
- Sets the time to decelerate from the frequency reference at the time keb ride thru was initiated to zero speed this setting can be used only when l2 29 2 system keb ride thru 1
- Sets the time for the drive to restore the output voltage to the level specified by the v f pattern after speed search the setting value determines the time for the voltage to go from 0 v to the maximum voltage
- Sets the minimum baseblock time when power is restored following a momentary power loss this determines the time the drive waits for the residual voltage in the motor to dissipate increase this setting if overcurrent or overvoltage occurs at the beginning of speed search after a power loss or during dc injection braking
- Sets the maximum time allowed to ride through a power loss if power loss operation exceeds this time the drive will attempt to accelerate back to the frequency reference this parameter is valid if l2 01 1 or 3
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- L3 stall prevention
- L2 29 keb method selection
- L2 11 dc bus voltage setpoint during keb
- L2 10 keb detection time minimum keb time
- L2 08 frequency gain at keb start
- L2 07 keb acceleration time
- L3 03 stall prevention limit during acceleration
- L3 02 stall prevention level during acceleration
- L3 01 stall prevention selection during acceleration
- L protection functions
- Figure 5 7 illustrates the function of stall prevention during deceleration
- The drive tries to decelerate within the set deceleration time the drive pauses deceleration when the dc bus voltage exceeds the stall prevention level and then continues deceleration when the dc bus voltage drops below that level stall prevention may be triggered repeatedly to avoid an overvoltage fault the dc bus voltage level for stall prevention depends on the input voltage setting e1 01
- The drive decelerates according to the set deceleration time with high inertia loads or rapid deceleration an overvoltage fault may occur if an overvoltage fault occurs use dynamic braking options or switch to another l3 04 selection
- Stall prevention during deceleration controls the deceleration based on the dc bus voltage and prevents an overvoltage fault caused by high inertia or rapid deceleration
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- L3 04 stall prevention selection during deceleration
- Overvoltage suppression function
- L3 06 stall prevention level during run
- L3 05 stall prevention selection during run
- L3 17 target dc bus voltage for overvoltage suppression and stall prevention
- L3 11 overvoltage suppression function selection
- L protection functions
- Increase this setting slowly in steps of 0 if overvoltage suppression is enabled l3 11 1 and a sudden increase in a regenerative load causes an overvoltage fault decrease this setting if there is a fair amount of speed or torque ripple
- Increase this setting slowly in steps of 0 if overvoltage or undervoltage occurs at the beginning of deceleration decrease this setting if there is a fair amount of speed or torque ripple
- Enables or disables the overvoltage suppression function
- Determines the proportional gain used by overvoltage suppression l3 11 1 single drive keb 2 l2 29 1 keb ride thru 2 h1 oo 7a or 7b and intelligent stall prevention during deceleration l3 04 2 to control the dc bus voltage
- Determines the proportional gain used by overvoltage suppression l3 11 1 single drive keb 2 l2 29 1 and intelligent stall prevention during deceleration l3 04 2 to calculate acceleration and deceleration rates
- When the dc bus voltage rises due to regenerative load an overvoltage fault is prevented by decreasing the regenerative torque limit and increasing the output frequency
- The regenerative torque limit and the output frequency are not adjusted a regenerative load may trip the drive with an overvoltage fault use this setting if dynamic braking options are installed
- The regenerative torque limit and the output frequency are adjusted during ov suppression so that the dc bus voltage does not exceed the level set to parameter l3 17 in addition to the parameters explained below ov suppression also uses these settings for frequency adjustment dc bus voltage gain l3 20 deceleration rate calculations gain l3 21 inertia calculations for motor acceleration time l3 24 load inertia ratio l3 25
- Sets the target dc bus voltage level used by the overvoltage suppression function l3 11 1 intelligent stall prevention during deceleration l3 04 2
- L3 21 accel decel rate calculation gain
- L3 20 dc bus voltage adjustment gain
- Reduce l3 21 in steps of 0 5 if there is a fairly large speed or current ripple small reductions of l3 21 can help solve problems with overvoltage and overcurrent decreasing this setting too much can cause slow dc bus voltage control response and may also lengthen deceleration times beyond optimal levels
- Make the calculations in the formula below
- L3 25 load inertia ratio
- L3 24 motor acceleration time for inertia calculations
- L3 23 automatic reduction selection for stall prevention during run
- L protection functions
- Increase this setting in steps of 0 if overvoltage occurs as a result of a regenerative load when overvoltage suppression is enabled l3 11 1 decrease l3 21 in steps of 0 5 if there is a fairly large speed ripple when overvoltage suppression is enabled
- Determines the ratio between the rotor inertia and the load set this parameter when using single drive keb 2 l2 29 1 intelligent stall prevention during deceleration l3 04 2 or the overvoltage suppression function l3 11 1
- Calculate the rated torque in the formula below
- Calculate parameter l3 25 in the formula below
- When set incorrectly a fairly large current ripple can result during single drive keb 2 l2 29 1 this may cause overvoltage suppression l3 11 1 or other faults such as ov uv1 and oc
- The stall prevention level during run is reduced in the constant power range the lower limit will be 40 of l3 06
- The level set in l3 06 is used throughout the entire speed range
- Sets the time to accelerate the motor from stop to the maximum speed at motor rated torque set this parameter when using single drive keb 2 l2 29 1 intelligent stall prevention during deceleration l3 04 2 or the overvoltage suppression function l3 11 1
- Reduces the stall prevention during run level in the constant power range
- L4 speed detection
- L4 05 frequency reference loss detection selection
- L4 03 l4 04 speed agreement detection level and detection width
- L4 01 l4 02 speed agreement detection level and detection width
- L3 27 stall prevention detection time
- L3 26 additional dc bus capacitors
- L4 06 frequency reference at reference loss
- L protection functions
- Drive follows the frequency reference which is no longer present and stops the motor
- Determines when frequency detection is active using parameters l4 01 through l4 04
- After a fault has occurred fault restart attempts to automatically restart the motor and continue operation instead of stopping the drive can perform a self diagnostic check and resume the operation after a fault has occurred if the self check is successful and the cause of the fault has disappeared the drive restarts by first performing speed search refer to b3 speed search on page 145 for details
- Use parameters l5 01 to l5 05 to set up automatic fault restart set h2 01 h2 02 or h2 03 to 1e to output a signal during fault restart
- The drive will continue operation at the frequency reference value set to parameter l4 06 when the external frequency reference value is restored the operation is continued with the frequency reference
- The drive can attempt to restart itself following the faults listed below
- Sets the frequency reference level at which the drive runs when l4 05 1 and when detecting a reference loss the value is set as a percentage of the frequency reference before the loss was detected
- Set h2 01 h2 02 or h2 03 to c for a digital output to trigger when frequency reference loss occurs refer to setting c frequency reference loss on page 210 for details on setting the output function parameter l4 05 selects the operation when a frequency reference loss is detected
- L5 fault restart
- L4 07 speed agreement detection selection
- L6 torque detection
- L5 05 fault reset operation selection
- L5 04 fault reset interval time
- L5 02 auto restart fault output operation selection
- L5 01 number of auto restart attempts
- Undertorque detection works as long as the run command is active the operation continues after detecting overtorque and triggering a ul3 ul4 alarm
- L6 04 torque detection selection 2 0 to 8 0
- Undertorque detection is active only when the output speed is equal to the frequency reference i e no detection during acceleration and deceleration the operation continues after detecting overtorque and triggering a ul3 ul4 alarm
- L6 01 torque detection selection 1 0 to 12 0
- The torque detection function is triggered when the current or torque exceed the levels set to l6 02 and l6 05 for longer than the times set to l6 03 and l6 06 l6 01 and l6 04 select the conditions for detection and the operation that follows
- L6 01 l6 04 torque detection selection 1 2
- Setting 6 ul3 ul4 at run alarm
- L protection functions
- Setting 5 ul3 ul4 at speed agree alarm
- Setting 4 ol3 ol4 at run fault
- Setting 3 ol3 ol4 at speed agree fault
- Setting 2 ol3 ol4 at run alarm
- Setting 1 ol3 ol4 at speed agree alarm
- Setting 0 disabled
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- Overtorque detection works as long as the run command is active the operation continues after detecting overtorque and triggering an ol3 ol4 alarm
- Overtorque detection works as long as a run command is active the operation stops and triggers an ol3 ol4 fault
- Overtorque detection is active only when the output speed is equal to the frequency reference i e no detection during acceleration and deceleration the operation stops and triggers an ol3 ol4 fault
- Overtorque detection is active only when the output speed is equal to the frequency reference i e no detection during acceleration and deceleration the operation continues after detecting overtorque and triggering an ol3 ol4 alarm
- No name setting range default
- L8 drive protection
- L8 02 overheat alarm level
- L8 01 internal dynamic braking resistor protection selection erf type
- L6 14 motor underload protection level at minimum frequency
- L6 13 motor underload protection selection
- L6 03 l6 06 torque detection time 1 2
- L6 02 l6 05 torque detection level 1 2
- L8 03 overheat pre alarm operation selection
- Ground faults are not detected
- Enables or disables the output phase loss detection triggered when the output current falls below 5 of the drive rated current
- Enables or disables the output ground fault detection
- Enables or disables the input phase loss detection
- Enables input phase loss detection since measuring the dc bus ripple detects input phase loss a power supply voltage imbalance or main circuit capacitor deterioration may also trigger a phase loss fault pf detection is disabled if the drive is decelerating no run command is active output current is less than or equal to 30 of the drive rated current
- An output phase loss fault lf is triggered when two or more output phases are lost the output shuts off and the motor coasts to stop
- An output phase loss fault lf is triggered when one output phase is lost the output shuts off and the motor coasts to stop
- A ground fault gf is triggered when high leakage current or a ground short circuit occurs in one or two output phases
- The fan is switched on when a run command is active and switched off with the delay set to parameter l8 11 after releasing the run command this setting extends the fan lifetime
- Specifies the output frequency reduction when l8 03 is set to 4 and an oh alarm is present set as a factor of the maximum output frequency
- Selects the heatsink cooling fan operation
- L8 19 frequency reduction rate during overheat pre alarm
- L8 10 heatsink cooling fan operation selection
- L8 09 output ground fault detection selection
- L8 07 output phase loss protection selection
- L8 05 input phase loss protection selection
- L protection functions
- L8 15 ol2 characteristics selection at low speeds
- L8 12 ambient temperature setting
- L8 11 heatsink cooling fan off delay time
- L protection functions
- Enables or disables the software current limit cla protection function to prevent main circuit transistor failures caused by high current
- When the software cla current level is reached the drive reduces the output voltage to reduce the current normal operation continues when the current level drops below the software cla level
- Determines drive operation when a fan fault occurs
- The overload protection level ol2 fault detection level is automatically reduced at speeds below 6 hz at zero speed the overload is derated by 50
- Automatically adapts the drive rated current to safe values when used with parameter l8 35 this eliminates the need to reduce the drive rated current when the temperature where the drive is mounted is above the specified values refer to temperature derating on page 389 for details
- The overload protection level is not reduced frequently operating the drive with high output current at low speed can lead to premature drive faults
- The fan runs when power is supplied to the drive
- The drive stops the motor using the deceleration time set in parameter c1 02
- The drive output is switched off and the motor coasts to a stop
- The drive may trip on an oc fault if the load is too heavy or the acceleration is too short
- Sets the cooling fan switch off delay time if parameter l8 10 is set to 0
- Selects whether the drive overload capability ol fault detection level is reduced at low speeds to prevent premature output transistor failures
- L8 32 main contactor and cooling fan power supply failure selection
- L8 18 software current limit selection
- L protection functions
- For finless drives or a standard drive mounted with the heatsink outside the cabinet or enclosure panel
- For drives mounted according to yaskawa side by side specifications requires 2 mm between drives
- For drives compliant with ip20 nema type 1 enclosure specifications
- The operation is continued but the speed is reduced to the level set in parameter l8 19
- For an open type enclosure drive installed with at a minimum of 30 mm space to the next drive or a cabinet wall
- The operation is continued and a fan alarm is displayed on the digital operator
- The drive stops the motor using the fast stop time set in parameter c1 09
- The carrier frequency is reduced at the following speeds below 6 hz when the current exceeds 100 of the drive rated current above 7 hz when the current exceeds 112 of the drive rated current the drive uses the delay time set in parameter l8 40 and a hysteresis of 12 when switching the carrier frequency back to the set value
- The carrier frequency is reduced at speeds below 6 hz when the current exceeds 100 of the drive rated current the drive returns to the normal carrier frequency when the current falls below 88 or the output frequency exceeds 7 hz
- Sets a hold time before returning to the original carrier frequency setting after the carrier frequency has been temporarily derated as determined by l8 38 the carrier frequency reduction function is disabled when this value is 0 0 s
- Selects the type of installation for the drive and changes the drive overload ol2 limits accordingly refer to temperature derating on page 389 for details
- Selects the operation of the carrier frequency reduction function reduces the carrier frequency when the output current exceeds a certain level this temporarily increases the overload capability ol2 detection allowing the drive to run through transient load peaks without tripping
- No carrier frequency reduction at high current
- L8 40 carrier frequency reduction off delay time
- L8 38 carrier frequency reduction selection
- L8 35 installation method selection
- Enable l8 55 when connecting a braking resistor or a braking resistor unit to the drive built in braking transistor models 2a0004 to 2a0138 4a0002 to 4a0072 and 5a0003 to 5a0052 come with a built in braking transistor
- Disable braking transistor protection when not using the internal braking transistor including the following instances when using a regen converter such as dc5 when using a regen unit such as rc5 when using external braking transistor options like cdbr units when using the drive in common dc bus applications and the internal braking unit is not installed enabling l8 55 under such conditions can incorrectly trigger a braking transistor fault rr
- Determines the detection level of sto at low speed set as a percentage of the maximum frequency e1 04
- An alarm is triggered when the output current exceeds 150 of the drive rated current a digital output set for an alarm h2 oo 10 will close
- Triggers a high current alarm hca when the output current exceeds 150 of the drive rated current
- Sets the average number of times lso can occur at low speed
- Sets the amount of time until baseblock is executed after lso has been detected at low speed a setting of 0 s disables this parameter
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- No alarm is detected
- L8 95 average lso frequency at low speed
- L8 94 lso detection level at low speed
- L8 93 lso detection time at low speed
- L8 55 internal braking transistor protection
- L8 41 high current alarm selection
- L protection functions
- Enables or disables protection for the internal braking transistor
- N3 high slip braking hsb and overexcitation braking
- N1 hunting prevention
- N special adjustments
- Frequently applying overexcitation deceleration raises the motor temperature because regenerative energy is mainly dissipated as heat in the motor in cases where frequent application is required make sure the motor temperature does not exceed the maximum allowable value or consider using a braking resistor option in lieu of overexcitation deceleration during overexcitation deceleration 2 hunting prevention in v f control is disabled do not use overexcitation deceleration in combination with a braking resistor option
- When the motor reaches a relatively low speed at the end of hsb the output frequency is kept at the minimum output frequency set to e1 09 for the time set to n3 03 increase this time if the inertia is very high and the motor coasts after hsb is complete
- Use parameters n3 13 through n3 23 to adjust overexcitation deceleration when repetitive or long overexcitation deceleration causes motor overheat lower the overexcitation gain n3 13 and reduce the overslip suppression current level n3 21 during overexcitation deceleration 1 l3 04 4 the drive decelerates at the active deceleration time c1 02 and c1 04 set this time so no overvoltage ov fault occurs
- The set deceleration time is ignored during hsb use overexcitation deceleration 1 l3 04 4 or a dynamic braking option to stop the motor within a specified time braking time varies based on the load inertia and motor characteristics enabling hsb and keb ride thru simultaneously will trigger an ope03 error hsb must be triggered by a digital input set to h1 oo 68 after the hsb command is given the drive will not restart until the motor is completely stopped and the run command is cycled use parameters n3 01 through n3 04 to adjust hsb
- Sets the time required for an hsb overload fault ol7 to occur when the drive output frequency does not change during an hsb stop due to excessive load inertia or the load rotating the motor to protect the motor from overheat the drive trips with an ol7 fault if these conditions last longer than the time set in n3 04
- Sets the step width for frequency reduction during hsb increase n3 01 if dc bus overvoltage ov occurs during hsb
- Sets the maximum current to be output during an hsb stop as a percentage of motor rated current e2 01 reducing the current limit increases the deceleration time this value must not exceed the drive overload capacity lower this setting if overvoltage occurs during hsb lower this setting if motor current is too high during hsb high current can damage the motor due to overheat the default setting is 120 when the drive is set for normal duty
- Overexcitation deceleration induction motors
- N3 04 high slip braking overload time
- N3 03 high slip braking dwell time at stop
- N3 02 high slip braking current limit
- N3 01 high slip braking deceleration frequency width
- N special adjustments
- Increases the flux during deceleration and allows shorter deceleration time settings without the use of a braking resistor enabled by setting l3 04 to 4 or 5 refer to l3 04 stall prevention selection during deceleration on page 237
- If the motor current exceeds the value set to n3 21 during overexcitation deceleration due to flux saturation the drive automatically reduces the overexcitation gain parameter n3 21 is set as a percentage of the drive rated current set this parameter to a relatively low value to optimize deceleration if overcurrent ol1 or ol2 occur during overexcitation deceleration reduce the high slip suppression current level
- Enables high frequency injection while overexcitation deceleration is executed injecting high frequency into the motor increases loss and shortens deceleration time this function tends to increase audible noise from the motor and may not be desirable in environments where motor noise is a concern
- During overexcitation deceleration 2 l3 04 5 the drive decelerates using the active deceleration time while adjusting the deceleration rate to keep the dc bus voltage at the level set to l3 17 the actual stopping time will be longer or shorter than the set deceleration time depending on the motor characteristics and the load inertia increase the deceleration time if overvoltage occurs ov entering a run command during overexcitation deceleration cancels overexcitation operation and the drive reaccelerates to the specified speed
- The optimum setting for n3 13 depends on the motor flux saturation characteristics gradually increase the gain to 1 5 to 1 0 to improve the braking power of overexcitation deceleration lower n3 13 when flux saturation characteristics cause overcurrent a high setting sometimes causes overcurrent oc motor overload ol1 or drive overload ol2 lowering n3 21 can also help remedy these problems
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- N3 23 overexcitation operation selection
- N3 21 high slip suppression current level
- N3 14 high frequency injection during overexcitation deceleration
- N3 13 overexcitation deceleration gain
- N special adjustments
- Multiplies a gain to the v f pattern output value during overexcitation deceleration to determine the level of overexcitation the drive returns to the normal v f value after the motor has stopped or when it is accelerating to the frequency reference
- Limits the overexcitation deceleration operation selected in parameter l3 04 to forward only or reverse only
- O1 digital operator display selection
- O1 06 user monitor selection mode
- O1 03 digital operator display selection
- O1 02 user monitor selection after power up
- O1 01 drive mode unit monitor selection
- O operator related settings
- Determines the display value that is equal to the maximum output frequency
- Use parameters o1 07 and o1 08 to select and fix the second and third monitors shown in the home frequency reference and monitor screen to ensure that those monitors are always visible when scrolling through the monitor list
- Selects the monitor that is shown in the third line enter the last three digits of the monitor parameter number to be displayed u o oo for example set 403 to display monitor parameter u4 03
- Selects the monitor that is shown in the third line effective only when o1 06 is set to 1 enter the last three digits of the monitor parameter number to be displayed u o oo for example set 403 to display monitor parameter u4 03
- Selects the monitor that is shown in the second line effective only when o1 06 is set to 1 enter the last three digits of the monitor parameter number to be displayed u o oo for example set 403 to display monitor parameter u4 03
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- O1 10 user set display units maximum value
- O1 09 frequency reference display units
- O1 08 third line user monitor selection
- O1 07 second line user monitor selection
- O operator related settings
- O1 14 frequency reference and frequency related monitor custom units 2
- O1 13 frequency reference and frequency related monitor custom units 1
- O1 11 user set display units decimal display
- O operator related settings
- Determines whether the lo re key on the digital operator will be enabled for switching between local and remote
- Determines how many decimal points should be used to set and display the frequency reference
- These parameters determine the functions assigned to the operator keys
- The lo re switches between local and remote operation switching is possible during stop only when local is selected the led indicator on the lo re key will light up
- The lo re key is disabled
- Sets the third character of the customer specified unit display when o1 03 is set to 3 and o1 09 is set to 24
- Sets the second character of the customer specified unit display when o1 03 is set to 3 and o1 09 is set to 24
- Sets the first character of the customer specified unit display when o1 03 is set to 3 and o1 09 is set to 24
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- O2 digital operator keypad functions
- O2 01 lo re local remote key function selection
- O1 15 frequency reference and frequency related monitor custom units 3
- O2 02 stop key function selection
- O operator related settings
- Determines if the stop key on the digital operator will stop drive operation when the drive is controlled from a remote source i e not from digital operator
- Determines if the enter key must be pressed after changing the frequency reference using the digital operator while in the drive mode
- All user set defaults for user initialize are cleared setting o2 03 to 2 and pressing the enter key erases the values and returns the display to 0
- After completely setting up drive parameters save the values as user set defaults with parameter o2 03 after saving the values parameter a1 03 initialize parameters will offer the choice of 1110 user initialize selecting 1110 resets all parameters to the user set default values refer to a1 03 initialize parameters on page 134 for details on drive initialization
- The stop key will terminate drive operation even if the run command source is not assigned to the digital operator cycle the run command to restart the drive if the drive has been stopped by pressing the stop key
- The current parameter settings are saved as user set default for a later user initialization setting o2 03 to 1 and pressing the enter key saves the values and returns the display to 0
- Set this parameter when replacing the control board or the terminal board refer to defaults by drive model on page 446 for information on drive model selection
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- O2 05 frequency reference setting method selection
- O2 04 drive model selection
- O2 03 user parameter default value
- The operation continues
- The enter key must be pressed every time the frequency reference is changed using the digital operator for the drive to accept the change
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- O2 20 operator run save at power loss
- O2 07 motor direction at power up when using operator
- O2 06 operation selection when digital operator is disconnected
- O operator related settings
- Determines whether the drive will stop when the digital operator is removed in local mode or when b1 02 or b1 16 is set to 0 when the operator is reconnected the display will indicate that it was disconnected
- Determines the direction the motor will rotate after the drive is powered up and the run command is given from the digital operator
- When running during a power loss the run command is issued via the digital operator and the run state is saved to the eeprom when power is restored the run command is automatically applied if the local remote or fref conditions have not changed in the drive when this parameter is set to 0 disabled the drive will ignore the run state of the drive when power is lost when this parameter is set to 1 enabled and the active run source is from the digital operator the drive will save the run status during power down when power is restored and the drive is still in operator mode the previous run status will be loaded and will apply the run command if the run command was issued while the drive was running in local mode triggered through the operator key and power was cycled the drive will not automatically run as the default starting state is remote operation
- The output frequency changes immediately when the reference is changed by the up or down arrow keys on the digital operator the enter key does not need to be pressed the frequency reference fref is saved to memory after remaining unchanged for 5 seconds
- The operation stops and triggers an opr fault the motor coasts to stop
- O4 maintenance monitor settings
- O4 02 cumulative operation time selection
- O4 01 cumulative operation time setting
- O3 copy function
- O3 02 copy allowed selection
- O3 01 copy function selection
- O4 12 kwh monitor initialization
- O4 11 u2 u3 initialization
- O4 09 igbt maintenance setting
- O4 07 dc bus pre charge relay maintenance setting
- O4 05 capacitor maintenance setting
- O4 03 cooling fan operation time setting
- The kwh data are maintained
- O operator related settings
- The drive keeps the previously saved record concerning fault trace and fault history
- Sets value of the maintenance monitor for the dc bus capacitors displayed in u4 05 as a percentage of the total expected performance life reset this value to 0 after replacing the dc bus capacitors
- Sets the value of the softcharge bypass relay maintenance time displayed in u4 06 as a percentage of the total expected performance life reset this value to 0 after replacing the bypass relay
- Sets the value of the igbt maintenance time displayed in u4 07 as a percentage of the total expected performance life reset this value to 0 after replacing the igbts
- Sets the value for how long the cooling fan has been operating this value can be viewed in monitor u4 03 parameter o4 03 also sets the base value used for the cooling fan maintenance which is displayed in u4 04 reset this parameter to 0 after replacing the cooling fan
- Resets the kwh monitors u4 10 and u4 11 initializing the drive or cycling the power does not reset these monitors
- Resets the fault trace and fault history monitors u2 oo and u3 oo initializing the drive using a1 03 does not reset these monitors
- Resets the data for the u2 oo and u3 oo monitors setting o4 11 to 1 and pressing the enter key erases fault data and returns the display to 0
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- O4 20 time display format
- O4 17 real time clock setting
- O4 13 number of run commands counter initialization
- O operator related settings
- No setting default
- When o4 17 is set to 2 the real time clock data is cleared a tim fault will occur until o4 17 is set to 1 and the real time clock is set
- When o4 17 is set to 1 the digital operator will show the clock adjustment display in clock adjustment mode the user can adjust the real time clock
- The run command data are kept
- Sets the time display format
- Resets the run command counter the monitor u4 02 will show 0 setting o4 13 to 1 and pressing the enter key erases the counter value and returns the display to 0
- Resets the run command counter displayed in u4 02 initializing the drive or cycling the power does not reset this monitor
- Resets the kwh counter the monitors u4 10 and u4 11 will display 0 after they are initialized setting o4 12 to 1 and pressing the enter erases kwh data and returns the display to 0
- S1 dynamic audible noise control function
- S1 03 voltage restoration level
- S1 02 voltage reduction rate
- S1 01 dynamic audible noise control selection
- S special application
- S1 06 voltage restoration time constant at impact
- S1 05 voltage restoration sensitivity time constant
- S1 04 voltage restoration complete level
- Programmable run timers for real time clock rtc
- S2 programmable run timers
- S1 07 output phase loss level for dynamic noise control
- When the drive has a run command s2 04 1 or 2 and sequence timer 1 is not active the digital operator will appear as shown in 264
- When s2 04 1 or 2 sequence timer 1 is active and the drive is running the digital operator screen will appear as shown in figure 5 2
- U1 02 30 0hz u1 03 2 0a
- U1 02 0 0hz u1 03 0 0a
- U1 01 30 0 hz
- These timers operate identically to sequence timer 1 parameters s2 06 to s2 20 configure sequence timers 2 to 4
- Sequence timers 2 to 4
- Seq timers off
- Seq timer 1 run
- S special application
- Priority
- If multiple sequence timers overlap the timer with the lowest number has priority sequence timer 1 highest priority sequence timer 4 lowest priority
- Examples of sequence timers
- Figure 5 5 sequence timer example 2
- Yaskawa siep yaip1u 01a ac drive p1000 technical manual 265
- Timing charts
- S special application
- In figure 5 7 s2 04 1 s2 05 0 s2 09 2 s2 10 1 it shows the effect of run command and sequence timer disable input
- Figure 5 7 timing chart 1
- Figure 5 6 sequence timer example 3
- Sets the start times for timers 1 to 4 the values must be set less than or equal to s2 02 s2 07 s2 12 s2 17
- S2 01 s2 06 s2 11 s2 16 sequence timers 1 to 4 start time
- S special application
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- In figure 5 9 s2 04 1 s2 05 0 s2 09 2 s2 10 1 it shows the effect of sequence timer cancel input with run re cycle
- In figure 5 8 s2 04 1 s2 05 0 s2 09 2 s2 10 1 it shows the effect of sequence timer disable input
- In figure 5 0 s2 04 1 s2 05 0 s2 09 2 s2 10 1 it shows the effect of hand mode
- S2 02 s2 07 s2 12 s2 17 sequence timers 1 to 4 stop time
- S special application
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- Sets the stop times for timers 1 to 4 the values must be set greater than or equal to s2 01 s2 06 s2 11 s2 16
- Sets the days for which sequence timers 1 to 4 are active
- Sets the action that occurs when sequence timers 1 to 4 are active
- Selects the frequency reference source used for running the drive when sequence timers 1 to 4 are active only applicable when s2 04 s2 09 s2 14 s2 19 are set to 1 or 2
- S2 05 s2 10 s2 15 s2 20 sequence timers 1 2 3 4 reference source
- S2 04 s2 09 s2 14 s2 19 sequence timers 1 2 3 4 selection
- S2 03 s2 08 s2 13 s2 18 sequence timers 1 to 4 day selection
- The drive has a built in pi proportional integral controller that can be used for closed loop control of system variables such as pressure or temperature the difference between the target and the feedback value deviation is fed into the pi controller and the pi controller outputs the frequency to u5 oo for monitoring refer to b5 pid control on page 151 for details
- Sets the scale value of 100 pi input the decimal place shifts based on s3 03
- S3 secondary pi pi2 control
- S3 02 secondary pi user display
- S3 01 secondary pi enable selection
- S special application
- Determines when the secondary pi controller is enabled
- Available when the drive is not at zero speed not in base block and not in dc injection
- S special application
- Sets units for secondary pi control function
- Sets the secondary pi controller target value
- Sets the proportional gain of the secondary pi controller a setting of 0 0 disables p control
- Sets the integral time for the secondary pi controller a setting of 0 s disables integral control
- Sets the decimal place display for secondary pi units
- S3 07 secondary pi integral time setting
- S3 06 secondary pi proportional gain setting
- S3 05 secondary pi setpoint value
- S3 04 secondary pi unit selection
- S3 03 secondary pi display digits
- S3 11 secondary pi output level selection
- S3 10 secondary pi output lower limit
- S3 09 secondary pi output upper limit
- S3 08 secondary pi integral limit setting
- S special application
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- Sets the secondary pi low feedback detection level
- Sets the secondary pi controller output direction
- Sets the minimum output possible from the secondary pi controller
- Sets the maximum output possible from the secondary pi controller
- Sets the maximum output possible from the integrator
- Selects the secondary pi controller output when disabled
- S3 13 secondary pi low feedback detection level
- S3 12 secondary pi disable mode
- S6 p1000 protection
- S6 02 emergency override reference selection
- S6 01 emergency override speed
- S3 17 secondary pi feedback detection selection
- S3 16 secondary pi high feedback detection time
- S3 15 secondary pi high feedback level
- S3 14 secondary pi low feedback detection time
- Auto tuning automatically sets and tunes parameters required for optimal motor performance refer to auto tuning on page 121 for details on auto tuning parameters
- T motor tuning
- Sets the output phase loss detection level for dynamic audible noise control decrease the setting in steps of 10 when output phase loss is detected erroneously this setting rarely needs to be changed
- S6 07 output phase loss detection level for dynamic audible noise control
- S special application
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- U6 operation status monitors
- U5 pid monitors
- U4 maintenance monitors
- U3 fault history
- U2 fault trace
- U1 operation status monitors
- U monitor parameters
- U monitor parameters
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- Troubleshooting
- Warning
- Section safety
- Fire hazard
- Electrical shock hazard
- Warning
- Notice
- This section offers helpful information for counteracting oscillation hunting and other problems that occur while performing a trial run refer to the section below that corresponds to the motor control method used
- Parameters to minimize motor hunting and oscillation
- Motor performance fine tuning
- In addition to the parameters discussed in table table 6 parameters in table 6 indirectly affect motor hunting and oscillation
- Fine tuning v f control
- Types of alarms faults and errors
- Drive alarms faults and errors
- Faults
- Drive alarms faults and errors
- Alarm and error displays
- Table 6 gives an overview of possible fault codes conditions such as overvoltages can trip faults and alarms it is important to distinguish between faults and alarms to determine the proper corrective actions when the drive detects a fault the alm indicator led lights the fault code appears on the digital operator and the fault contact ma mb mc triggers an alarm is present if the alm led blinks and the fault code on the digital operator flashes refer to minor faults and alarms on page 281 for a list of alarm codes
- Refer to table 6 for an overview of possible alarm codes conditions such as overvoltages can trip faults and alarms it is important to distinguish between faults and alarms to determine the proper corrective actions when the drive detects an alarm the alm indicator led blinks and the alarm code display flashes most alarms trigger a digital output programmed for alarm output h2 oo 10 a fault not an alarm is present if the alm led lights without blinking refer to faults on page 280 for information on fault codes
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- Minor faults and alarms
- Drive alarms faults and errors
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- Operation errors
- Errors and displays when using the copy function
- Drive alarms faults and errors
- Auto tuning errors
- Fault displays causes and possible solutions
- Fault detection
- Fault detection
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- Fault detection
- Fault detection
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- Fault detection
- Fault detection
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- Fault detection
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- Fault detection
- Fault detection
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- Fault detection
- Fault detection
- Fault detection
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- Fault detection
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- Fault detection
- Alarm detection
- Alarm codes causes and possible solutions
- Alarm detection
- Alarm detection
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- Alarm detection
- Alarm detection
- Alarm detection
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- Alarm detection
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- Operator programming errors
- Operator programming error codes causes and possible solutions
- An operator programming error ope occurs when a contradictory parameter is set or an individual parameter is set to an inappropriate value the drive will not operate until the parameter or parameters causing the problem are set correctly an ope however does not trigger an alarm or fault output if an ope occurs investigate the cause and refer to table 6 1 for the appropriate action when an ope appears on the operator display press the enter button to view u1 18 and see which parameter is causing the ope
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- Operator programming errors
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- Operator programming errors
- Auto tuning fault detection
- Auto tuning codes causes and possible solutions
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- Auto tuning fault detection
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- Auto tuning fault detection
- The table below lists the messages and errors that may appear when using the copy function when executing the tasks offered by the copy function the operator will indicate the task being performed when an error occurs a code appears on the operator to indicate the error note that errors related to the copy function do not trigger a multi function output terminal that has been set up to close when a fault or alarm occurs to clear an error simply press any key on the operator and the error display will disappear table 6 3 lists the corrective action that can be taken when an error occurs
- Tasks errors and troubleshooting
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- Copy function related displays
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- Copy function related displays
- Fault occurs simultaneously with power loss
- Diagnosing and resetting faults
- When a fault occurs and the drive stops follow the instructions below to remove whatever conditions triggered the fault then restart the drive
- Viewing fault trace data after fault
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- If the drive still has power after a fault occurs 1
- When a fault occurs the cause of the fault must be removed and the drive must be restarted the table below lists the different ways to restart the drive
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- Fault reset methods
- Diagnosing and resetting faults
- Troubleshooting without fault display
- This section describes troubleshooting problems that do not trip an alarm or fault the following symptoms indicate that the drive is not set correctly for proper performance with the motor refer to motor performance fine tuning on page 278 for guidance on troubleshooting motor hunting and oscillation poor motor torque poor speed precision poor motor torque and speed response motor noise
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- Common problems
- Cannot change parameter settings
- Motor does not rotate properly after pressing run button or after entering external run command
- Motor does not rotate
- Motor is too hot
- Troubleshooting without fault display
- Motor rotates in the opposite direction from the run command
- Motor rotates in one direction only
- Troubleshooting without fault display
- Ope02 error occurs when lowering the motor rated current setting
- Motor stalls during acceleration or acceleration time is too long
- Troubleshooting without fault display
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- Excessive motor oscillation and erratic rotation
- Drive frequency reference differs from the controller frequency reference command
- Deceleration takes longer than expected with dynamic braking enabled
- Unexpected noise from connected machinery
- Oscillation or hunting
- Noise from drive or motor cables when the drive is powered on
- Ground fault circuit interrupter gfci trips during run
- Connected machinery vibrates when motor rotates
- Troubleshooting without fault display
- Sound from motor
- Pid output fault
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- Output frequency is not as high as frequency reference
- Motor rotates after the drive output is shut off motor rotates during dc injection braking
- Insufficient starting torque
- Troubleshooting without fault display
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- Motor does not restart after power loss
- Troubleshooting without fault display
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- Periodic inspection maintenance
- Fire hazard
- Electrical shock hazard
- Warning
- Section safety
- Notice
- Table 7 outlines the recommended daily inspection for yaskawa drives check the following items on a daily basis to avoid premature deterioration in performance or product failure copy this checklist and mark the checked column after each inspection
- Recommended daily inspection
- Power electronics have limited life and may exhibit changes in characteristics or performance deterioration after years of use under normal conditions to help avoid such problems it is important to perform preventive maintenance and periodic inspection on the drive drives contain a variety of power electronics such as power transistors semiconductors capacitors resistors fans and relays the electronics in the drive serve a critical role in maintaining proper motor control follow the inspection lists provided in this chapter as a part of a regular maintenance program note the drive will require more frequent inspection if it is placed in harsh environments such as high ambient temperatures frequent starting and stopping fluctuations in the ac supply or load excessive vibrations or shock loading dust metal dust salt sulfuric acid chlorine atmospheres poor storage conditions perform the first equipment inspection one to two years after installation
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- Inspection
- Recommended periodic inspection
- Periodic inspection
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- Inspection
- Replacement parts
- Periodic maintenance
- An output can be set up to inform the user when a specific components has neared its expected performance life when one of multi function digital output terminals has been assigned the maintenance monitor function h2 oo 2f the terminal will close when the cooling fan dc bus capacitors or dc bus pre charge relay reach 90 of the expected performance life or when the igbts have reached 50 of their expected performance life additionally the digital operator will display an alarm like shown in table 7 to indicate the specific components that may need maintenance
- Alarm outputs for maintenance monitors
- Use parameters o4 03 o4 05 o4 07 and o4 09 to reset a maintenance monitor to zero after replacing a specific component refer to parameter list on page 391 for details on parameter settings
- Related drive parameters
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- Periodic maintenance
- Number of cooling fans
- Drive cooling fans
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- Drive cooling fans
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- Drive cooling fans
- Cooling fan replacement 2a0018 to 2a0081 4a0007 to 4a0044 and 5a0006 to 5a0032
- Cooling fan component names
- Removing the cooling fan finger guard and cooling fan
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- Drive cooling fans
- Installing the cooling fan
- Reverse the procedure described above to reinstall the cooling fan
- Removing the cooling fan finger guard and cooling fan
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- Installing the cooling fan
- Drive cooling fans
- Cooling fan replacement 2a0110 2a0138 4a0058 4a0072 5a0041 and 5a0052
- Turn on the power supply and set o4 03 to 0 to reset the maintenance monitor cooling fan operation time
- Tilt up the back end of the fan finger guard and slide the fan finger guard into the opening near the front of the drive then guide the fan finger guard into place
- Press in on the hooks of the left and right sides of the fan cover and guide the fan finger guard until it clicks into place
- Install the replacement fan into the drive
- Drive cooling fans
- Removing the cooling fan finger guard and cooling fan
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- Drive cooling fans
- Cooling fan replacement 4a0088 and 4a0103
- Installing the cooling fan
- Removing and disassembling the cooling fan unit
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- Drive cooling fans
- Cooling fan replacement 2a0169 to 2a0415 4a0139 to 4a0362 and 5a0062 to 5a0242
- Cooling fan wiring 2a0169 2a0211 4a0139 4a0165 and 5a0062 to 5a0099
- Drive cooling fans
- Cooling fan wiring 2a0360 2a0415 4a0250 to 4a0362 5a0192 and 5a0242
- Cooling fan wiring 2a0250 2a0312 4a0208 5a0125 and 5a0145
- Installing the cooling fan unit
- Removing and disassembling the cooling fan unit
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- Drive cooling fans
- Cooling fan replacement 4a0414
- Installing the cooling fan unit
- Cooling fan wiring
- Cooling fan replacement 4a0515 and 4a0675
- Removing and disassembling the cooling fan unit
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- Drive cooling fans
- Turn the fan unit over and replace the circulation fans
- Replace the cooling fans
- Remove the slide panel fan unit and circuit board cooling fan unit
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- Drive cooling fans
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- Drive cooling fans
- Cooling fan wiring
- Installing the cooling fan unit
- Terminal board
- Serviceable parts
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- Drive replacement
- The drive has a modular i o terminal block that facilitates quick drive replacement the terminal board contains on board memory that stores all drive parameter settings and allows the parameters to be saved and transferred to the replacement drive to transfer the terminal board disconnect the terminal board from the damaged drive and reconnect it to the replacement drive there is no need to manually reprogram the replacement drive after transferring the terminal board
- The drive contains some serviceable parts the following parts can be replaced over the life span of the drive terminal board i o pcbs cooling fan s front cover replace the drive if the main power circuitry is damaged contact your local yaskawa representative before replacing parts if the drive is still under warranty yaskawa reserves the right to replace or repair the drive according to yaskawa warranty policy
- The following procedure explains how to replace a drive this section provides instructions for drive replacement only to install option boards or other types of options refer to the specific manuals for those options
- Replacing the drive
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- Drive replacement
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- Installing the drive
- Drive replacement
- Peripheral devices options
- Warning
- Section safety
- Notice
- Fire hazard
- Electrical shock hazard
- Danger
- Table 8 lists the names of the various peripheral devices accessories and options available for yaskawa drives contact yaskawa or your yaskawa agent to order these peripheral devices peripheral device selection refer to the yaskawa catalog for selection and part numbers peripheral device installation refer to the corresponding option manual for installation instructions
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- Drive options and peripheral devices
- Yaskawa siep yaip1u 01a ac drive p1000 technical manual
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- Note if the drive is set to trigger a fault output when the fault restart function is activated l5 02 1 then a sequence to interrupt power when a fault occurs will turn off the power to the drive while the drive attempts to restart the default setting for l5 02 is 0 fault output active during restart
- Figure 8 illustrates how to configure the drive and motor to operate with various peripheral devices refer to the specific manual for the devices shown below for more detailed installation instructions
- Figure 8 connecting peripheral devices
- Connecting peripheral devices
- Prior to installing the option
- Option installation
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- Option installation
- Insert the option m into the cn5 a connector k located on the drive and fasten it using one of the included screws f
- Connecting option and ground wire
- Communication option installation example
- With the front covers and digital operator removed apply the led label c in the appropriate position on the drive top front cover a
- Shut off power to the drive wait the appropriate amount of time for voltage to dissipate then remove the digital operator b and front covers a d front cover removal varies by model
- Remove the front covers of the drive before installing the option communication options can inserted only into the cn5 a connector located on the drive control board
- Preparing the drive
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- Option installation
- With the front covers and digital operator removed apply the led label c in the appropriate position on the drive top front cover a
- Shut off power to the drive wait the appropriate amount of time for voltage to dissipate then remove the digital operator b and front covers a d front cover removal varies by model
- Remove the front covers of the drive before installing the option communication options can inserted only into the cn5 a connector located on the drive control board
- Preparing the drive
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- Option installation
- Communication option installation example
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- Option installation
- Connect the communication cables to the option terminal block tb1
- Wiring the option
- When installing option cards to models 2a0004 to 2a0040 4a0002 to 4a0023 and 5a0003 to 5a0011 it may be necessary to route the cables connected to the option through the top cover to the outside models 2a0056 to 2a0415 4a0031 to 4a1200 and 5a0017 to 5a0242 have enough space to keep all wiring inside the unit
- Route the option wiring
- Replacing the drive covers and digital operator
- Replace and secure the front covers of the drive a d and replace the digital operator b
- Option installation
- Depending on the drive model some drives may require routing the wiring through the side of the front cover to the outside to provide adequate space for the wiring in these cases using diagonal cutting pliers cut out the perforated openings on the left side of the drive front cover sharp edges along the cut out should be smoothed down with a file or sand paper to prevent any damage to the wires
- Installing peripheral devices
- Dynamic braking options
- Installing peripheral devices
- Installing other types of braking resistors
- Installing a braking unit cdbr type
- If using a braking resistor option a sequence such as the one shown in figure 8 5 should be set up to interrupt the power supply in case the braking resistor overheats
- Figure 8 5 power supply interrupt for overheat protection example
- Figure 8 4 connecting a braking resistor unit lkeb type models 2a0004 to 2a0138 4a0002 to 4a0072 and 5a0003 to 5a0052
- Braking resistor overload protection
- Yaskawa siep yaip1u 01a ac drive p1000 technical manual
- When installing braking resistors other than the erf or lkeb types make sure that the drive internal braking transistor will not be overloaded with the required duty cycle and the selected resistance value use a resistor that is equipped with a thermal overload relay contact and utilize this contact to switch off the drive in case of braking resistor overheat
- To install a cdbr type braking unit connect the 3 terminal of the drive to the positive terminal on the braking unit next wire together the negative terminals on the drive and braking unit terminal 2 is not used connect the braking resistor to cdbr terminals 0 and 0 wire the thermal overload relay contact of the cdbr and the braking resistor in series and connect this signal to a drive digital input use this input to trigger a fault in the drive in case a cdbr or braking resistor overload occurs set l8 55 to 0 to disable dynamic braking transistor protection
- When multiple braking units are used they must be installed with a master slave configuration with a single braking unit acting as the master figure 8 7 illustrates how to wire braking units in parallel wire the thermal overload contact relays of all cdbrs and all braking resistors in series then connect this signal to a drive digital input this input can be used to trigger a fault in the drive in case of overload in any of the cdbrs or braking resistors
- Using braking units in parallel
- Installing peripheral devices
- Shut off the drive with an mc when a fault occurs in any external equipment such as braking resistors
- Installing peripheral devices
- Installing a molded case circuit breaker mccb or ground fault circuit interrupter gfci
- Installing a magnetic contactor at the power supply side
- Install an mccb or gfci for line protection between the power supply and the main circuit power supply input terminals r l1 s l2 and t l3 this protects the main circuit and devices wired to the main circuit while also providing overload protection
- Install a magnetic contactor mc to the drive input for the purposes explained below
- Drive outputs generate high frequency leakage current as a result of high speed switching install a gfci on the input side of the drive to switch off potentially harmful leakage current factors in determining leakage current size of the ac drive ac drive carrier frequency motor cable type and length emi rfi filter if the gfci trips spuriously consider changing these items or use a gfci with a higher trip level
- Disconnecting the power supply
- Consider the following when selecting and installing an mccb or gfci the capacity of the mccb or gfci should be 1 to 2 times the rated output current of the drive use an mccb or gfci to keep the drive from faulting out instead of using overheat protection 150 for one minute at the rated output current if several drives are connected to one mccb or gfci that is shared with other equipment use a sequence that shuts the power off when errors are output by using magnetic contactor mc as shown in figure 8 8
- Application precautions when installing a gfci
- Protecting the braking resistor or braking resistor unit
- Connecting an ac reactor or dc link choke
- Connecting an ac reactor
- Connecting a surge absorber
- Connecting a dc link choke
- Output side noise filter
- Input side noise filter
- Connecting a noise filter
- Installing input fuses
- Factory recommended branch circuit protection
- Installing peripheral devices
- Installing a motor thermal overload ol relay on the drive output
- General precautions when using thermal overload relays
- Attachment for external heatsink mounting
- Specifications
- Appendix a
- Three phase 200 v class drive models 2a0004 to 2a0030
- A power ratings
- Three phase 200 v class drive models 2a0040 to 2a0211
- A power ratings
- Three phase 200 v class drive models 2a0250 to 2a0415
- A power ratings
- Three phase 400 v class drive models 4a0002 to 4a0031
- A power ratings
- Three phase 400 v class drive models 4a0038 to 4a0165
- A power ratings
- Three phase 400 v class drive models 4a0208 to 4a0675
- A power ratings
- Three phase 600 v class drive models 5a0003 to 5a0032
- A power ratings
- Three phase 600 v class drive models 5a0041 to 5a0099
- A power ratings
- Three phase 600 v class drive models 5a0125 to 5a0242
- A power ratings
- A drive specifications
- A drive specifications
- Yaskawa siep yaip1u 01a ac drive p1000 technical manual 385
- Value assumes the carrier frequency is set to 2 khz
- Table a 1 watt loss 400 v class three phase models
- Table a 0 watt loss 200 v class three phase models
- Normal duty
- Drive model
- A drive watt loss data
- Value assumes the carrier frequency is set to 2 khz
- Table a 2 watt loss three phase 600 v class three phase models
- Normal duty
- Drive model
- A drive watt loss data
- Yaskawa siep yaip1u 01a ac drive p1000 technical manual
- Rated current depending on carrier frequency
- A drive derating data
- A drive derating data
- Temperature derating
- Parameter settings
- Yaskawa siep yaip1u 01a ac drive p1000 technical manual
- The drive standard ratings are valid for installation altitudes up to 1000 m for installations from 1000 m to 3000 m the drive rated voltage and the rated output current must be derated for 0 per 100 m
- Figure a ambient temperature and installation method derating
- Altitude derating
- A drive derating data
- Parameter list
- Appendix b
- Parameter icons
- Parameter groups
- B understanding parameter descriptions
- The table below lists icons used in this section
- B a initialization parameters
- A2 user parameters
- A1 initialization
- B2 dc injection braking and short circuit braking
- B1 operation mode selection
- B b application
- Application parameters configure the source of the run command dc injection braking speed search timer functions pid control the dwell function energy savings and a variety of other application related settings
- B3 speed search
- B b application
- B5 pid control
- B4 timer function
- B b application
- B b application
- B b application
- B b application
- B8 energy saving
- B6 dwell function
- C2 s curve characteristics
- C1 acceleration and deceleration times
- C parameters are used to adjust the acceleration and deceleration times s curves torque compensation and carrier frequency selections
- B c tuning
- C6 carrier frequency
- C4 torque compensation
- C3 slip compensation
- B c tuning
- Reference parameters set the various frequency reference values during operation
- D1 frequency reference
- B d references
- D3 jump frequency
- D2 frequency upper lower limits
- B d references
- D4 frequency reference hold and up down 2 function
- D6 field weakening and field forcing
- B d references
- E1 v f pattern
- B e motor parameters
- F4 analog monitor card ao a3
- E2 motor 1 parameters
- B e motor parameters
- Parameters f6 01 through f6 03 and f6 06 through f6 08 are used for cc link canopen devicenet profibus dp and mechatrolink ii options other parameters in the f6 group are used for communication protocol specific settings f7 parameters are used for ethernet ip modbus tcp ip and profinet options
- F6 f7 communication option card
- B e motor parameters
- B e motor parameters
- B e motor parameters
- B e motor parameters
- H1 multi function digital inputs
- B h parameters multi function terminals
- B h parameters multi function terminals
- B h parameters multi function terminals
- H2 multi function digital outputs
- B h parameters multi function terminals
- B h parameters multi function terminals
- H3 multi function analog inputs
- B h parameters multi function terminals
- H4 analog outputs
- B h parameters multi function terminals
- H5 memobus modbus serial communication
- B h parameters multi function terminals
- H6 pulse train input output
- B h parameters multi function terminals
- L1 motor protection
- L parameters provide protection to the drive and motor including control during momentary power loss stall prevention frequency detection fault restarts overtorque detection and other types of hardware protection
- B l protection function
- L2 momentary power loss ride thru
- L3 stall prevention
- B l protection function
- L4 speed detection
- B l protection function
- L6 torque detection
- L5 fault restart
- B l protection function
- B l protection function
- L8 drive protection
- B l protection function
- B l protection function
- N3 high slip braking hsb and overexcitation braking
- N1 hunting prevention
- B n special adjustment
- B 0 o operator related settings
- The o parameters set up the digital operator displays
- O1 digital operator display selection
- O3 copy function
- O2 digital operator keypad functions
- B 0 o operator related settings
- O4 maintenance monitor settings
- B 0 o operator related settings
- S2 programmable run timers
- S1 dynamic noise control function
- B 1 s special application
- B 1 s special application
- B 1 s special application
- S3 secondary pi pi2 control
- B 1 s special application
- S6 p1000 protection
- B 1 s special application
- T1 induction motor auto tuning
- Enter data into the following parameters to tune the motor and drive for optimal performance
- B 2 t motor tuning
- B 3 u monitors
- 1 1 1 1 1 1
- 1 0 1 1 1 1 0
- U2 fault trace
- B 3 u monitors
- U3 fault history
- B 3 u monitors
- U4 maintenance monitors
- B 3 u monitors
- B 3 u monitors
- U5 pid monitors
- B 3 u monitors
- B 3 u monitors
- U6 operation status monitors
- Yaskawa siep yaip1u 01a ac drive p1000 technical manual 445
- Values shown here are specific to 200 v class drives double the value for 400 v class drives multiply the value by 2 75 for 600 v class drives
- The following tables show the v f pattern setting default values depending on the v f pattern selection e1 03
- Table b e1 03 v f pattern settings for drive capacity 2a0250 to 2a0415 4a0139 to 4a1200 and 5a0099 to 5a0242
- Table b e1 03 v f pattern settings for drive capacity 2a0030 to 2a0211 4a0018 to 4a0103 and 5a0011 to 5a0077
- Table b e1 03 v f pattern settings for drive capacity 2a0004 to 2a0021 4a0002 to 4a0011 and 5a0003 to 5a0009
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- B 4 v f pattern default values
- Yaskawa siep yaip1u 01a ac drive p1000 technical manual
- The following tables show parameters and default settings that change with the drive model selection o2 04
- Table b 200 v class drives default settings by drive model selection and nd settings
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- B 5 defaults by drive model
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- B 5 defaults by drive model
- Yaskawa siep yaip1u 01a ac drive p1000 technical manual 447
- Yaskawa siep yaip1u 01a ac drive p1000 technical manual
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- B 5 defaults by drive model
- Yaskawa siep yaip1u 01a ac drive p1000 technical manual 449
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- B 5 defaults by drive model
- Yaskawa siep yaip1u 01a ac drive p1000 technical manual
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- B 5 defaults by drive model
- Yaskawa siep yaip1u 01a ac drive p1000 technical manual 451
- Table b 400 v class drives default settings by drive model
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- B 5 defaults by drive model
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- B 5 defaults by drive model
- Yaskawa siep yaip1u 01a ac drive p1000 technical manual
- Yaskawa siep yaip1u 01a ac drive p1000 technical manual 453
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- B 5 defaults by drive model
- Yaskawa siep yaip1u 01a ac drive p1000 technical manual
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- B 5 defaults by drive model
- Yaskawa siep yaip1u 01a ac drive p1000 technical manual 455
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- B 5 defaults by drive model
- Yaskawa siep yaip1u 01a ac drive p1000 technical manual
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- B 5 defaults by drive model
- Table b 600 v class drives default settings by drive model
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- B 5 defaults by drive model
- Yaskawa siep yaip1u 01a ac drive p1000 technical manual 457
- Yaskawa siep yaip1u 01a ac drive p1000 technical manual
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- B 5 defaults by drive model
- Yaskawa siep yaip1u 01a ac drive p1000 technical manual 459
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- B 5 defaults by drive model
- Yaskawa siep yaip1u 01a ac drive p1000 technical manual
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- B 5 defaults by drive model
- Yaskawa siep yaip1u 01a ac drive p1000 technical manual 461
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- B 5 defaults by drive model
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- B 5 defaults by drive model
- Memobus modbus communications
- Appendix c
- C memobus modbus configuration
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- Memobus modbus specifications appear in table c
- C communication specifications
- Wiring diagram for multiple connections
- Rs 485 interface
- Network cable connection
- C connecting to a network
- Rs 422 interface
- Network termination
- H5 03 communication parity selection
- H5 02 communication speed selection
- H5 01 drive node address
- C memobus modbus setup parameters
- Memobus modbus serial communication
- H5 05 communication fault detection selection
- H5 04 stopping method after communication error
- Use this setting with point to point or multi drop rs 422 communications
- Use this setting when using rs 485 signals for communications or when using the rs 422 signals for point to point communications
- Sets the unit for the output voltage monitor value in memobus modbus register 0025h
- Sets the time the drive waits after receiving data from a master until responding data
- Sets the time the communications must be lost before the drive triggers a ce fault
- If the drive does not receive data from the master for longer than the time set to h5 09 then a ce fault will be triggered and the drive will operate as determined by parameter h5 04
- H5 10 unit selection for memobus modbus register 0025h
- H5 09 communications fault detection time
- H5 07 rts control selection
- H5 06 drive transmit wait time
- Enables or disables rts control
- C memobus modbus setup parameters
- C memobus modbus setup parameters
- Setting bit 0 of memobus modbus register 0001h will start and stop the drive setting bit 1 changes the direction
- Setting bit 0 of memobus modbus register 0001h will start and stop the drive in the forward direction setting bit 1 will start and stop the drive in reverse
- Selects whether an enter command is necessary to change parameter values via memobus modbus communications refer to enter command on page 493
- Selects the type of sequence used when the run command source is set to memobus modbus communications b1 02 b1 16 2
- Parameter value changes become effective immediately without the need to send an enter command
- Parameter changes become effective after an enter command an enter command must only be sent after the last parameter change not for each single parameter
- H5 12 run command method selection
- H5 11 communications enter function selection
- Observing the drive operation
- Controlling the drive
- C drive operations by memobus modbus
- Set a timer in the master to check how long it takes for the slave drive s to respond to the master if no response is received within a certain amount of time the master should try resending the message
- Response messages from drive to master
- If the drive receives a command from the master it will process the data received and wait for the time set in h5 06 until it responds increase h5 06 if the drive response causes overrun in the master
- Command messages from master to drive
- C communications timing
- To prevent a communications overrun in the slave drive the master should wait a certain time between sending messages to the same drive in the same way the slave drive must wait before sending response messages to prevent an overrun in the master this section explains the message timing
- The master must wait for a specified time between receiving a response and resending the same type of command to the same slave drive to prevent overrun and data loss the minimum wait time depends on the command as shown in table c
- Slave address
- Message content
- Function code
- Error check
- C message format
- The example in table c shows the crc 16 calculation of the slave address 02h and the function code 03h yielding the result d140h
- Response data
- Perform a crc 16 calculation on the response message data as described above as a validation check the result should match the crc 16 checksum received within the response message
- D 1 4 0 upper lower
- C message format
- Reading drive memobus modbus register contents
- Loopback test
- C message examples
- C message examples
- Writing to multiple registers
- Function code 10h allows the user to write multiple drive memobus modbus registers with one message this process works similar to reading registers in that the address of the first register to be written and the data quantity are set in the command message the data to be written must be consecutive so that the register addresses are in order starting from the specified address in the command message the data order must be high byte then lower byte the following table shows an example of a message where a forward operation has been set with a frequency reference of 60 hz for the slave 1 drive if parameter values are changed using the write command an enter command may be necessary to activate or save the data depending on the setting of h5 11 refer to h5 11 communications enter function selection on page 470 and refer to enter command on page 493 for detailed descriptions
- Command data
- C memobus modbus data table
- Monitor data can be read only
- Monitor data
- C memobus modbus data table
- C memobus modbus data table
- C memobus modbus data table
- C memobus modbus data table
- C memobus modbus data table
- C memobus modbus data table
- C memobus modbus data table
- C memobus modbus data table
- C memobus modbus data table
- C memobus modbus data table
- C memobus modbus data table
- Data can be written from the master to all slave devices at the same time the slave address in a broadcast command message must be set to 00h all slaves will receive the message but will not respond
- C memobus modbus data table
- Broadcast messages
- The table below shows the fault codes that can be read out by memobus modbus commands from the u2 oo monitor parameters
- Fault trace contents
- C memobus modbus data table
- C memobus modbus data table
- The table below shows the alarm codes that can be read out from memobus modbus register 007fh
- C memobus modbus data table
- Alarm register contents
- Enter command types
- Enter command settings when upgrading the drive
- C 0 enter command
- C 1 communication errors
- A list of memobus modbus errors appears below when an error occurs remove whatever caused the error and restart communications
- Slave not responding
- Memobus modbus error codes
- In the following situations the slave drive will ignore the command message sent from the master and not send a response message when a communications error overrun framing parity or crc 16 is detected in the command message when the slave address in the command message and the slave address in the drive do not match remember to set the slave address for the drive using h5 01 when the gap between two blocks 8 bit of a message exceeds 24 bits when the command message data length is invalid
- The drive has a built in self diagnosing function of the serial communication interface circuits to perform the self diagnosis function use the following procedure
- C 2 self diagnostics
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- C 2 self diagnostics
- Standards compliance
- Appendix d
- Warning
- Fire hazard
- Electrical shock hazard
- D section safety
- Notice
- Ce low voltage directive compliance
- Area of use
- Factory recommended branch circuit protection
- D european standards
- Yaskawa siep yaip1u 01a ac drive p1000 technical manual 501
- D european standards
- When installing ip00 open type enclosure drives use an enclosure that prevents foreign material from entering the drive from above or below
- Verify the following installation conditions to ensure that other devices and machinery used in combination with this drive also comply with emc guidelines
- This drive is tested according to european standards en61800 3 2004
- The following conditions must be met to ensure continued compliance with guidelines refer to emc filters on page 505 for emc filter selection
- The drive is designed to be used in t n grounded neutral point networks if installing the drive in other types of grounded systems contact your yaskawa representative for instructions
- Guarding against harmful materials
- Grounding
- Emc guidelines compliance
- Emc filter installation
- D european standards
- D european standards
- Connect a dc link choke to minimize harmonic distortion refer to dc link chokes for en 61000 3 2 compliance on page 506
- Three phase 200 v 400 v class
- D european standards
- Install the drive with the emc filters listed in table d to comply with the en61800 3 requirements
- Emc filters
- D european standards
- Dc link chokes for en 61000 3 2 compliance
- D european standards
- Ul standards compliance
- D ul and csa standards
- Yaskawa siep yaip1u 01a ac drive p1000 technical manual
- Wire range awg kcmil
- Tightening torque n m lb in
- Screw size
- Drive model terminal recomm gauge awg kcmil
- D ul and csa standards
- D ul and csa standards
- Yaskawa siep yaip1u 01a ac drive p1000 technical manual 509
- Wire range awg kcmil
- Tightening torque n m lb in
- Screw size
- Drive models 2a0110 to 2a0415 require the use of ul listed closed loop crimp terminals for ul cul compliance use only the tools recommended by the terminal manufacturer for crimping
- Drive model terminal recomm gauge awg kcmil
- Yaskawa siep yaip1u 01a ac drive p1000 technical manual
- Wire range awg kcmil
- Tightening torque n m lb in
- Table d wire gauge and torque specifications three phase 400 v class
- Screw size
- Drive model terminal recomm gauge awg kcmil
- D ul and csa standards
- Screw size
- Drive model terminal recomm gauge awg kcmil
- D ul and csa standards
- Yaskawa siep yaip1u 01a ac drive p1000 technical manual 511
- Wire range awg kcmil
- Tightening torque n m lb in
- Yaskawa siep yaip1u 01a ac drive p1000 technical manual
- Wire range awg kcmil
- When installing an emc filter additional measures must be taken to comply with iec61800 5 1 refer to emc filter installation on page 502 for details
- Tightening torque n m lb in
- Screw size
- Drive model terminal recomm gauge awg kcmil
- D ul and csa standards
- Yaskawa siep yaip1u 01a ac drive p1000 technical manual 513
- Table d wire gauge and torque specifications three phase 600 v class
- D ul and csa standards
- Crimp terminal model number
- Closed loop crimp terminal recommendations
- A0004 2a0006 2a0008 2a0010
- Yaskawa siep yaip1u 01a ac drive p1000 technical manual
- Yaskawa recommends crimp terminals made by jst and tokyo dip or equivalent for the insulation cap table d matches the wire gauges and terminal screw sizes with yaskawa recommended crimp terminals tools and insulation caps refer to the appropriate wire gauge and torque specifications table for the wire gauge and screw size for your drive model place orders with a yaskawa representative or the yaskawa sales department the closed loop crimp terminal sizes and values listed in table d are yaskawa recommendations wire gauge values shown in bold italic are the recommended values refer to local codes for proper selections
- Ya 4 ad 900
- Wire gauge awg kcmil
- V class
- Tp 003 100 054 028
- Tool insulation cap model no
- Table d closed loop crimp terminal size
- Screw size
- R5 4 tp 005 100 054 029 10
- R l1 s l2 t l3 u t1 v t2 w t3 machine no die jaw
- Drive model
- D ul and csa standards
- Yaskawa siep yaip1u 01a ac drive p1000 technical manual 515
- D ul and csa standards
- D ul and csa standards
- Yaskawa siep yaip1u 01a ac drive p1000 technical manual
- Yaskawa siep yaip1u 01a ac drive p1000 technical manual 517
- D ul and csa standards
- Yaskawa recommends installing one of the following types of branch circuit protection to maintain compliance with ul508c semiconductor protective type fuses are preferred alternate branch circuit protection devices are also listed in table 8
- Input fuse installation
- D ul and csa standards
- D ul and csa standards
- Low voltage wiring for control circuit terminals
- E2 01 motor rated current
- Drive short circuit rating
- Drive motor overload protection
- Csa standards compliance
- Csa for industrial control equipment
- L1 02 motor overload protection time
- L1 01 motor overload protection selection
- D ul and csa standards
- When connecting the drive to more than one motor for simultaneous operation disable the electronic overload protection l1 01 0 and wire each motor with its own motor thermal overload relay enable motor overload protection l1 01 0 when connecting the drive to a single motor unless another motor overload preventing device is installed the drive electronic thermal overload function causes an ol1 fault which shuts off the output of the drive and prevents additional overheating of the motor the motor temperature is continually calculated while the drive is powered up
- The drive has an electronic overload protection function ol1 based on time output current and output frequency that protects the motor from overheating the electronic thermal overload function is ul recognized so it does not require an external thermal relay for single motor operation this parameter selects the motor overload curve used according to the type of motor applied
- Setting range 0 to 5 min factory default 1 min parameter l1 02 determines how long the motor is allowed to operate before the ol1 fault occurs when the drive is running at 60 hz and at 150 of the full load amp rating e2 01 of the motor adjusting the value of l1 02 can shift the set of ol1 curves up the y axis of the diagram below but will not change the shape of the curves
- When using an external heatsink ul compliance requires covering exposed capacitors in the main circuit to prevent injury to surrounding personnel the portion of the external heatsink that projects out can be protected with the enclosure or with the appropriate capacitor cover after completing drive installation use table d 1 to match drive models with available capacitor covers order capacitor covers from a yaskawa representative or directly from the yaskawa sales department refer to figure d for a detailed description of the capacitor cover parts
- Precautionary notes on external heatsink ip00 open type enclosure
- D ul and csa standards
- D ul and csa standards
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- D ul and csa standards
- Quick reference sheet
- Appendix e
- Motor speed encoder if used
- Motor specifications
- Induction motor
- E drive and motor specifications
- Drive specifications
- V f pattern setup
- Multi function digital inputs
- Motor setup
- E basic parameter settings
- Basic setup
- Pulse train input analog inputs
- Multi function digital outputs
- Monitor outputs
- E basic parameter settings
- Use the verify menu to determine which parameters have been changed from their original default settings
- E user setting table
- Below the parameter number indicates that the parameter setting can be changed during run
- E user setting table
- E user setting table
- E user setting table
- E user setting table
- E user setting table
- Numerics
- Revision history
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Discover effective solutions for common drive faults including control board errors, connection issues, and external faults. Ensure optimal performance with our troubleshooting guide.