Telwin DIGITAL SUPERMIG 610 SYNERGIC [7/132] Installation

too high. in this situation the display will show the message “ALL SPOL”

5.4.2 Plug and outlet

Connect a normalised plug (3P + T) having sufficient capacity to the power cable and

4.5 SPOT WELDING OPERATION (Fig. D)

prepare a mains outlet fitted with fuses or an automatic circuit-breaker; the special earth

- Set spot welding operation by pressing button (10).

terminal should be connected to the earth conductor (yellow-green) of the power supply

- Press button (7) until LED (4) lights up. Use knob (9) to set spot duration.

line. The table (TAB.1) shows the recommended delayed fuse sizes in amps, chosen

The SYNERGIC DEFAULT values for the accessory welding parameters (slope up,

To carry out voltage change operations(only the three phase version), take off the panel

burn-back time, pre-gas time) are preset by the manufacturer; to customise each

to gain access to the inside of the machine, and prepare the voltage change terminal

parameter proceed as follows:

board so that the connection indicated on the special indicator plate corresponds to the

- Press button (7) for at least 3 seconds until the message “nor” appears on the

available power supply voltage.

display.

Reassemble the panel carefully using the appropriate screws.

1

Wire feed rate slope up:

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Adjustment range nor, r_1, ..., r_9 (nor = start without slope, r_1 = very quick start, r_9

= very slow start).

WARNING! Failure to observe the above rules will make the (Class 1) safety

Burn-back time:

system installed by the manufacturer ineffective with consequent serious risks

Adjustment range 0-1sec.

to persons (e.g. electric shock) and objects (e.g. fire).

seconds.

- To store the defined value and exit programming mode, press button (7) again for at

WARNING! BEFORE MAKING THE FOLLOWING CONNECTIONS MAKE

least 3 seconds.

SURE THE WELDING MACHINE IS SWITCHED OFF AND DISCONNECTED FROM

THE POWER SUPPLY OUTLET.

2

4.7 RESETTING ALL PARAMETERS TO THE DEFAULT VALUES (Fig. D)

Table (TAB. 1) gives the recommended values for the welding cables (in mm )

Pressing buttons (11 and 12) simultaneously (not in programming mode) will restore all

4.8.1 Introduction

- Screw the pressure reducing valve onto the gas bottle valve, inserting the appropriate

The welding machine can be used to (SAVE) customised work programs relating to a

adapter supplied as an accessory, for when the gas used is Argon or an

set of valid parameters for a particular welding job. Each stored program can be recalled

Argon /CO mixture.

2

(RECALL) at any time so that the user finds the welding machine “ready-to-use” for a

- Connect the gas inlet pipe to the pressure-reducing valve and tighten the band

specific job that has been optimised previously. It is possible to store 9 customised

5.5.2 Connection to the wire feeder

proceed as follows (FIG.D):

- Make the connections with the electrical generator (rear panel):

a) Press button (18) “SAVE” for 3 seconds.

b) “S_ ”will appear on the display (6) with a number between 1 and 9.

c) Turn the knob (9) to choose the desired programme number for storage.

- Make sure the connectors are firmly tightened in order to prevent overheating and

d) Press key (18) again “SAVE”:

5.5.3 Connecting the welding current return cable

- This is connected to the piece being welded or to the metal bench supporting it, as

4.8.3 Loading procedure (RECALL)

Proceed as follows (see FIG.D):

- This cable is connected to the terminal with the symbol (-).

a) Press button (19) “RECALL” for 3 seconds.

b) “r_ ”will appear on the display (6) with a number between 1 and 9.

5.5.4 Connecting the torch

- if the RECALL key is pressed for more than 3 seconds, the program has been

- if the RECALL key is pressed for less than 3 seconds, the program has not been

5.5.5 Connecting the SPOOL GUN

- Connect the spool gun to the centralised torch coupling by turning the fastening ring

NOTES:

- Insert the control cable connector into its socket. The welding machine will detect

- Turn the welding cable connectors right down into the quick connections (if present),

THE NEW VALUES IN THE SAME PROGRAM IT IS NECESSARY TO FOLLOW

to ensure a perfect electrical contact; otherwise the connectors themselves will

THE STORAGE PROCEDURE.

overheat, resulting in their rapid deterioration and loss of efficiency.

- THE USER IS RESPONSIBLE FOR RECORDING CUSTOMISED PROGRAMS

- The welding cables should be as short as possible.

AND THE RELATED MANAGING OF THE ASSOCIATED PARAMETERS.

- Do not use metal structures which are not part of the workpiece to substitute the

return cable of the welding current: this could jeopardise safety and result in poor

- Remove the top cover from the welding machine (1).

- Insert the G.R.A. (2).

4.10 SAFEGUARD FOR INSUFFICIENT PRESSURE IN THE WATER COOLING

- Attach the G.R.A. to the back using the screws supplied.

CIRCUIT (FIG. D)

- Close the top cover on the welding machine (3).

The LED (14) will light up if there is insufficient pressure in the water cooling circuit (also,

- Connect the G.R.A. to the welding machine using the cable supplied.

the display will show the message "ALL GRA"). In this situation the welding machine

- Connect the water pipes to the quick-release couplings.