Yamaha WR250F 2003 [180/304] Kick shaft and shift shaft

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ENG

KICK SHAFT AND SHIFT SHAFT

Shift shaft

1. Install:

● Roller 1

● Collar 2

● Torsion spring 3

● Shift shaft 4

NOTE:

Apply the engine oil on the roller and shift

shaft.

2. Install:

● Shift pedal 1

● Bolt (shift pedal) 2

NOTE:

When installing the shift pedal onto the shift

shaft, be sure that the center of the shift pedal

is about 1 mm (0.04 in) a above the top of the

footrest.

12 Nm (1.2 m · kg, 8.7 ft · lb)

Kick shaft assembly

1. Install:

● Kick gear 1

● Washer 2

● Circlip 3

● Ratchet wheel 4

● Spring 5

● Washer 6

● Circlip 7

To kick shaft 8.

NOTE:

● Apply the molybdenum disulfide oil on the

inner circumferences of the kick gear and

ratchet wheel.

● Align the punch mark a on the ratchet wheel

with the punch mark b on the kick shaft.

2. Install:

● Torsion spring 1

To kick shaft 2.

NOTE:

Make sure the stopper a of the torsion spring

fits into the hole b on the kick shaft.