Kawasaki KLV1000 (2004) [152/529] Starter clutch

ENGINE 3-65

STARTER CLUTCH

DISASSEMBLY

• Remove the starter clutch securing bolts by holding the rotor

with the special tool.

\ 09930-44541: Rotor holder

REASSEMBLY

• Install the starter clutch in the proper direction.

NOTE:

* When installing the starter clutch onto the rotor, face the

flange side

" of the one way clutch to the rotor.

* The arrow mark

# must face to the engine side.

• Apply engine oil to the starter clutch.

• Apply THREAD LOCK SUPER “1303” to the bolts, and then

tighten them to the specified torque with the special tool.

" Starter clutch bolt: 26 N·m (2.6 kgf-m, 19.0 lb-ft)

G 99000-32030: THREAD LOCK SUPER “1303”

\ 09930-44541: Rotor holder

INSPECTION

• Install the starter driven gear to the starter clutch.

• Check that the starter driven gear turns in the opposite direc-

tion of the arrow mark

$ on the rotor while holding the gener-

ator rotor. The gear never turns in the direction of the arrow.

• If there is anything unusual, replace the one way clutch.

Inspect the starter driven gear bushing for any damage.