Kawasaki KLV1000 (2004) [9/529] General precautions

GENERAL INFORMATION 1-2

GENERAL PRECAUTIONS

CAUTION

If parts replacement is necessary, replace the parts with KAWASAKI Genuine Parts or their

equivalent.

When removing parts that are to be reused, keep them arranged in an orderly manner so that they

may be reinstalled in the proper order and orientation.

Be sure to use special tools when instructed.

Make sure that all parts used in reassembly are clean. Lubricate them when specified.

Use the specified lubricants, bands, or sealant.

When removing the battery, disconnect the negative cable first and then the positive cable.

When reconnecting the battery, connect the positive cable first and then the negative cable, and

replace the terminal cover on the positive terminal.

When performing service to electrical parts, if the service procedures not require use of battery

power, disconnect the negative cable the battery.

When tightening the cylinder head and case bolts and nuts tighten the larger sizes first.

Always tighten the bolts and nuts from the inside working out, in a crisscross manner.

Whenever you remove oil seals, gaskets, packing, O-rings, locking washers, self-locking nuts, cotter

pins, circlips, and certain other parts as specified, be sure to replace them with new ones. Also,

before installing these new parts, be sure to remove any left over material from the mating surfaces.

Never reuse a circlip. When installing a new circlip, take care not to expand the end gap larger than

required to slip the circlip over the shaft. After installing a circlip, always ensure that it is completely

seated in its groove and securely fitted.

Use a torque wrench to tighten fasteners to the specified torque. Wipe off grease and oil if a thread is

smeared with them.

After reassembling, check parts for tightness and proper operation.

To protect the environment, do not unlawfully dispose of used motor oil and all other fluids: batteries

and tires.

To protect the Earth’s natural resources, properly dispose of used motorcycle and parts.