Kawasaki KX250F (2004) [118/357] Http manuals magnamaniac com
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Kawasaki KX250F (2004) [118/357] Http manuals magnamaniac com

Kawasaki KX250F (2004) [118/357] Http manuals magnamaniac com
COOLING SYSTEM 4-9
Water Pump
Water Pump Cover Removal
•
Drain the engine oil from the oil filter oil chamber.
○
Unscrew the drain plug [A]
•
Drain the coolant (see Coolant Draining).
○
Unscrew the drain bolt [B].
•
Unscrew the water pipe bolt [A], and disconnect the water
pipe [B].
•
Unscrew the cover bolts [C].
•
Using the pry points [A], remove the pump cover [B].
Water Pump Cover Installation
•
Install
Spring [A]
Dowel Pins [B]
•
Replace the pump cover gasket with a new one.
•
Apply grease to the pump cover gasket [C].
•
Install the water pump cover.
○
Replace the drain bolt washer with a new ones.
•
Tighten:
Torque - Water Pump Cover Bolts: 9.8 N·m (1.0 kgf·m, 87
in·lb)
Water Pump Cover Bolt (with washer) [A]: 7.0 N·m
(0.7 kgf·m, 60 in·lb)
Coolant Drain Plug: 7.0 N·m (0.7 kgf·m, 60 in·lb)
Engine Oil Drain Plug: 7.0 N·m (0.7 kgf·m, 60 in·lb)
•
Apply grease to the water pipe O-ring [B].
•
Insert the water pipe [C] i nto the hole [D] of the water
pump c over.
•
Tighten:
Torque - Water Pipe Bolt: 9.8 N·m (1.0 kgf·m, 87 in·lb)

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