Kawasaki KX250F (2004) [178/357] Http manuals magnamaniac com

ENGINE RIGHT SIDE 6-17

External Shift Mechanism

External Shift Mechanism Removal

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Remove:

Shift Pedal Bolt [A]

Shift Pedal [B]

•

Remove:

Right Engine Cover (see this chapter)

Clutch Housing (see t his chapter)

•

Pull out the shift shaft [A].

•

Remove the screw [B] and bolt [C], take off the shift

ratchet assembly [D] with ratchet plate [E].

•

Remove the bolt [A] and shift dram cam [B].

•

Remove the nut [C], and take off the gear set lever [D].

External Shift Mechanism Installation

•

Install the gear set lever [A].

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Fit each end of the spring [B] or original positions.

○

Do not forget to install the color [C] and washer [D].

•

Tighten the gear set l ever nut [E].

Torque - Gear Set Lever Nut: 8.8 N·m (0.9 kgf·m, 78 in·lb)

•

Holding the gear set lever [A] with the (–) driver [B] and

install the shift dram cam [C].

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Apply a non-permanent locking agent to the shift dram

cam bolt.

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Fit t he groove [D] on the pin [E].

•

Align the roller of the gear set lever with the slot of the

shift dram cam.