Kawasaki KX250F (2004) [23/357] Http manuals magnamaniac com
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Kawasaki KX250F (2004) [23/357] Http manuals magnamaniac com

Kawasaki KX250F (2004) [23/357] Http manuals magnamaniac com
2-4 PERIODIC MAINTENANCE
Torque and Locking Agent
Tighten all bolts and nuts to the proper torque using an accurate torque wrench. If insufficiently
tightened, a bolt or nut may become dam aged, strip an internal thread, or break and then fall out. The
following table l ists the tightening toque for the major bolts and nuts, and the parts requiring use of a
non-permanent locking agent or liquid gasket.
When checking the tightening toque of the bolts and nuts, first loosen the bolt or nut by half a turn
and then tighten to specified torque.
Letters used in the "Remarks" column mean:
AL: Tighten the two clamp bolts alternately two times to ensure even tightening torque.
L: Apply a non-permanent locking agent to the threads.
Lh: Left-hand Threads
S: Tighten the fasteners following the specified sequence.
Torque
Fastener
N·m kgf·m ft·lb
Remarks
Fuel System:
Throttle Pulley Cover Bolt 3.4 0.3 30 in·lb
Throttle Cable Locknut 7.0 0.7 61 in·lb
Plunger Cap Bolt 1.0 0.1 10 in·lb
Rear Frame Mounting Bolts 34 3.5 25
Air Cleaner Duct Clamp Screw 2.0 0.2 17 in·lb
Fuel Tap Plate Mounting Screws 0.8 0.08 7in·lb
Cooling System:
Right Engine Cover Bolt 9.8 1.0 87 in·lb
Water Pipe Bolt 9.8 1.0 87 in·lb
Water Pump Cover Bolts 9.8 1.0 87 in·lb L(1)
Water Pump Cover Bolts (with washer) 7.0 0.7 61 in·lb L(1)
Water Pump Impeller Bolt 7.0 0.7 61 in·lb
Radiator Hose Clamp Screws 1.5 0.15 13 in·lb
Radiator Screen Bolts 9.8 1.0 87 in·lb
Coolant Drain Plug 7.0 0.7 61 in·lb
Radiator Mounting Bolts 9.8 1.0 87 in·lb
Radiator Shroud Bolts 9.8 1.0 87 in·lb
Engine Top End:
Auto Decompressor Bolt 12 1.2 104 in·lb
Cylinder Head Cover Bolts 9.8 1.0 87 in·lb
Cylinder Head Bolts: M10 50 5.0 36 S
M6 12 1.2 104 in·lb S
Camshaft Cap Bolts 12 1.2 104 in·lb S
Carburetor Holder Clamp Screws 2.0 0.2 17 in·lb
Plug 20 2.0 14 L
Lower Camshaft Chain Guide Bolt
9.8 1.0 87 in·lb
Rear Camshaft Chain Guide Bolt
15 1.5 11
Exhaust Pipe Stud – – – L
(Planted
side)
Chain Tensioner Mounting Bolts 9.8 1.0 87 in·lb
Chain Tensioner Cap 20 2.0 14.5

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