Kawasaki KX250F (2004) [175/357] Http manuals magnamaniac com
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Kawasaki KX250F (2004) [175/357] Http manuals magnamaniac com

Kawasaki KX250F (2004) [175/357] Http manuals magnamaniac com
6-14 ENGINE RIGHT SIDE
Clutch
•
Check the release shaft lever positions [A].
○
Pushing [B] the release shaft lever [C] lightly frontward
measure the distance between the lever and cable
bracket [D].
Release Shaft Lever Position
Standard:
36.7 ∼ 44.5 mm
If the lever position is not within the standard, select the
correct thickness of adjusting washer(s) according to t he
tables shown.
Adjusting Washers
Thickness Part Number
1.5 mm 92200–1548
1.0 mm 92200–0045
Release Shaft Lever Position and Adjusting Washer
Selection
Position Distance Judgment
Washers
Thickness
Qty
36.7 mm to 44.5 mm Standard 1.5 mm 1
More than 44.5 mm Too big 1.0 mm 1
Less than 36.7 mm Too sma l l 1.0 mm 2
Remove the push rod holder assy as necessary and re-
install the clutch.
Friction and Steel Plates Wear, Damage Inspection
•
Refer to the Friction and Steel Plates Inspection in Peri-
odic Maintenance chapter.
Friction and Steel Plate Warp Inspection
•
Refer to the Friction and Steel Plate Inspection in Periodic
Maintenance chapter.
Clutch Spring Free Length Inspection
•
Measure the free length [A] of the clutch springs.
If any clutch spring is shorter than the service limit, it must
be replaced.
Clutch Spring Free Length
Standard: 46.8 mm (1.843 in.)
Service Limit: 44.9 mm (1.768 in.)

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