Kawasaki KX250F (2004) [160/357] Http manuals magnamaniac com

ENGINE TOP END 5-35

Muffler

WARNING

To avoid a serious burn, do not remove the muffler

when the engine is still hot. Wait until the muffler

cools down.

Muffler Removal

•

Loosen the muffler clamp bolt [A].

•

Remove the exhaust pip holder nut [B].

•

Remove the exhaust pipe [C].

•

Remove

Seat (see Frame chapter)

Right Side Cover (see Frame chapter)

•

Remove the muffler mounting bolts [A].

•

Remove the muffler [B] from the back.

Muffler Installation

•

Check the exhaust pipe holder gasket [A] and replace it if

it is damaged.

•

Check the gasket [B] at the clamp and replace it if it is

damaged. Make sure that the gasket is placed securely

outside the exhaust pipe.

•

First tighten all the bolts and nuts to a snug fit.

•

Next tighten the exhaust pipe holder nuts evenly to avoid

exhaust leaks.

•

Lastly, tighten the rest of the bolts and clamp bolt securely.

Torque - Exhaust Pipe Holder Nuts: 21 N·m (2.1 kgf·m, 15

ft·lb)

Muffler Mounting Bol ts: 21 N·m (2.1 kgf·m, 15 ft·lb)

•

Thoroughly warm up the engine, wait until the engine

cools down, and then retighten the exhaust pipe holder

nuts, and the clamp bolt securely.