Kawasaki KX250F (2004) [182/357] Http manuals magnamaniac com
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Kawasaki KX250F (2004) [182/357] Http manuals magnamaniac com

Kawasaki KX250F (2004) [182/357] Http manuals magnamaniac com
ENGINE RIGHT SIDE 6-21
Kickstarter
Idle Gear Installation
•
Apply engine oil to the inside of the idle gear.
•
Install the washer [A].
•
Fit the idle gear [B] with the boss [C] facing toward the
engine side.
Kickshaft Removal
•
Remove:
Right Engine Cover ( see Right E ngine Cover Removal)
Clutch Housing (see Clutch Removal)
Idle Gear [A] (see above)
•
Pull the end [B] of the kick spring [C] out of the hole in the
crankcase.
•
Turn the kickshaft counterclockwise [D] and pull out the
kickstarter assembly [E].
•
Remove the bolts [A], take off the ratchet guide [B].
Kickshaft Installation
•
Apply a non-permanent locking agent to the ratchet guide
bolt.
•
Install the ratchet guide [A].
Torque - Ratchet Guide Bolt: 9.8 N·m (1.0 kgf·m, 83 in·lb)
•
Apply molybdenum disulfide grease to the end of the k ick-
shaft.
•
Insert the kick shaft assembly [B] into the crankcase.
○
Securely engage the stopper portion [C] of the ratchet
gear with the guide.
•
Insert the spring end [D] into the hole [E].
•
Install:
Idle Gear (see this chapter)
Clutch Housing (see this chapter)
Right Engine Cover (see this chapter)

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