Kawasaki KX250F (2004) [27/357] Http manuals magnamaniac com
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Kawasaki KX250F (2004) [27/357] Http manuals magnamaniac com

Kawasaki KX250F (2004) [27/357] Http manuals magnamaniac com
2-8 PERIODIC MAINTENANCE
Specifications
Item Standard Service Limit
Fuel System:
Throttle grip free play 2 ∼ 3 mm (0.08 ∼ 0.12 in.) ---
Hot start lever free play 0.5 ∼ 1.0 mm (0.02 ∼ 0.04 in.)
---
Air cleaner element oil High quality foam air filter oil ---
Cooling System:
Coolant:
Type (recommended) Permanent type antifreeze
Color Green
Mixed ratio
Soft water 50% and coolant 50%
Freezing point –35°C (–31°F)
Total amount
1.20 L (1.27 US qt)
Engine Top End:
Valve clearance:
Exhaust 0.17 ∼ 0.22 mm (0.0067 ∼ 0.0087 in.) ---
Inlet
0.10 ∼ 0.15 mm (0.0039 ∼ 0.0059 in.)
---
Cylinder head warp --- 0.05 mm
(0.0020 in.)
Cylinder inside diameter (see text) 77.000 ∼ 77.012 mm 77.06 m m
(3.0315 ∼ 3.0320 in.) (3.0339 in.)
Piston/cylinder clearance 0.030 ∼ 0.057 mm ---
(0.0012 ∼ 0.0022 in.)
Engine Right Side:
Clutch Lever free play 2 ∼ 3 mm (0.08 ∼ 0.12 in.)
---
Friction plate thickness 2.72 ∼ 2.88 mm (0.107 ∼ 0.113 in.) 2.6 mm (0.102 in.)
Steel plate thickness 1.46 ∼ 1.74 mm (0.057 ∼ 0.069 in.) 1.36 mm (0.054 in.)
Friction plate warp Not more than 0.15 mm (0.006 in.) 0.3 mm (0.012 in.)
Steel plate warp Not more than 0.2 mm (0.008 in.) 0.3 mm (0.012 in.)
Engine Lubrication System:
Engine oil:
Type Castrol “R4 superbike” 5W-40 or
API SH or SJ with JASO MA
Viscosity SAE 10W–30, 10W-40, or 10W-50
Capacity: 1.5 L (0.74 US qt)
Crankshaft/Transmission:
Connecting rod big end radial
clearance
0.002 ∼ 0.014 mm 0.06 mm
(0.00008 ∼ 0.0006 in.) (0.0024 in.)
Connecting rod big end side
clearance
0.25 ∼ 0.35 mm 0.55 mm
(0.0098 ∼ 0.0138 in.) (0.0217 in.)
Crankshaft runout TIR 0.03 mm (0.012 in.) or less
TIR 0.08 mm
(0.0031 in.)

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