Kawasaki KX250F (2004) [173/357] Http manuals magnamaniac com

6-12 ENGINE RIGHT SIDE

Clutch

Clutch Removal

•

Drain the engine oil ( see Periodic Maintenance chapter).

•

Remove the clutch cover (see Clutch Cover Removal).

•

Remove the clutch spring bolts [A], spring, and clutch

pressure plate [B].

•

Remove the push rod holder assy [A], friction plates [B]

and steel plates [C].

•

Remove steel ball.

•

Remove the clutch hub nut [A] and washer.

•

Remove the clutch hub [C], thrust washer, and housing

[D].

NOTE

○

Use the clutch holder [B] to prevent the clutch hub from

rotating.

Special Tools - Clutch Holder: 57001–1243

•

Remove the needle bearing [A], and sleeve [B].

Clutch Installation

•

Apply molybdenum disulfide grease to the outside of the

sleeve.

•

Apply engine oil to the inside of the clutch housing gear

and kickstarter driven gear.

•

Install the sleeve, needle bearing, clutch housing [A] and

clutch hub.

○

Do not forget to install the thrust washer [B] before in-

stalling the clutch hub [C].