Kawasaki KX250F (2004) [41/357] Http manuals magnamaniac com

Kawasaki KX250F (2004) [41/357] Http manuals magnamaniac com
2-22 PERIODIC MAINTENANCE
Periodic Maintenance Procedures
Apply silicone sealant to the circumference [A] of the si-
lencer pipe.
Install the muffler (see Engine Top End chapter).
Engine Right Side
WARNING
To avoid a serious burn, never touch the hot engine
or exhaust chamber during clutch adjustment.
Clutch Adjustm ent
Clutch Lever Free Play Inspection
Slide the clutch lever dust cover [A] out of place.
Check that the clutch cable upper end is fully seated in
the adjuster [B].
Pull the clutch lever [C] just enough to take up the free
play [D].
Measure the gap between the lever and the l ever holder.
If the gap is too wide, the clutch may not release fully. If
the gap is too narrow, the clutch may not engage fully. In
either case, adjust it.
Clutch Lever Free Play
Standard: 2 3mm(0.08 0.12 in.)
Clutch Lever Free Play Adjustment
Slide the clutch lever dust cover out of place.
Loosen the knurled locknut [A].
Turn the adjuster [B] so that the clutch lever will have 2
3 mm (0.08 0.12 in.) of play [C].
NOTE
Be sure that the outer cable end at the clutch lever is
fully seated in the adjuster at the clutch lever, or it could
slip into the place later, creating enough cable play to
prevent clutch disengagement.
If it cannot be done. Turn the adjuster [A] so that 5 6
mm (0.20 0.24 in.) [B] of threads are visible.
Tighten the locknut.

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