Kawasaki KX250F (2004) [73/357] Http manuals magnamaniac com
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Kawasaki KX250F (2004) [73/357] Http manuals magnamaniac com

Kawasaki KX250F (2004) [73/357] Http manuals magnamaniac com
2-54 PERIODIC MAINTENANCE
Periodic Maintenance Procedures
•
Install the handlebar clamp [A] so that the cut side [B] on
the clamp points at the front.
•
Tighten the handlebar clamp bolts [C].
Torque - Handlebar Clamp Bolts: 25 N·m (2.5 kgf·m, 18
ft·lb)
○
Tighten the clamp bolts, rear first and then the front. If
the handlebar clamp is correctly installed, there will be no
gap at the rear and a gap at the front after tightening.
•
Install the number plate.
Stem Bearing Lubrication
•
Remove the steering stem (see Steering chapter).
•
Using a high-flash-point solvent, wash the upper and
lower tapered rollers in the cages, and wipe the upper
and lower outer races, which are press-fitted into the
frame head pipe, clean off grease and dirt.
•
Visually check the outer races and the rollers.
Replace the bearing assemblies if they show wear or
damage.
•
Pack the upper and lower tapered roller bearings [A] in
the cages with grease, and apply a light coat of grease to
the upper and lower outer races.
•
Install the steering stem, and adjust the steering (see
Steering chapter).
Frame
Frame Inspection
•
Clean the frame with steam cleaner.
•
Visually inspect the frame and rear frame for cracks,
dents, bending, or warp.
If there is any damage to the frame, replace it.
WARNING
A repaired f rame may fail in use, possibly causing
an accident. If the frame is bent, dented, cracked,
or warped, replace it.
Electrical System
Spark Plug Cleaning and Inspection
•
Remove:
Seat (see Frame chapter)
Fuel Tank (see Fuel System chapter)
Spark Plug Cap
•
Clean the plug hole [A], using the compressed air [B].

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