Kawasaki KX250F (2004) [222/357] Http manuals magnamaniac com

CRANKSHAFT/T RANSMISSION 9-17

Transmission

•

The output shaft gears can be identified by size; the

largest diameter gear is 1st gear, and the smallest is

5th. Be sure that all parts are put back in the correct

sequence, facing the proper direction, and that all circlips

and washers are properly in place.

○

Install the collar [A] with the flange [B] facing toward the

shifter [C] side.

2nd Gear (output) [D]

1. Toothed Washer (large)

2. Toothed Washer (small)

3. Circlip

4. Ball Bearing (one side

sealed)

5. 2nd Gear (14T)

6. 3rd Gear (18T)

7. 4th Gear (20T)

8. 5th Gear (19T)

9. 1st Gear (14T)

10. Ball Bearing

11. Drive Shaft

12. Collar

13. O-rings (2)

14. Ball Bearing

15. 2nd Gear (25T)

16. Shifter (2nd-3rd, four dog

recesses faces right)

17. 3rd Gear (26T)

18. 4th Gear (24T)

19. 5th Gear (20T)

20. 1st Gear (30T)

21. Ball Bearing ( One side

sealed)

22. Output Shaft

23. Collar

24. Oil Seal