Kawasaki KX250F (2004) [61/357] Http manuals magnamaniac com

2-42 PERIODIC MAINTENANCE

Periodic Maintenance Procedures

•

Replace the shaft rubber friction boot [A] and dust boot

[B] if they are damaged.

•

Apply a thin coat of PBC (Poly Butyl Cuprysil) grease to

the caliper holder shafts [C] and holder holes (PBC is a

special high temperature, water-resistance grease).

•

Install the pads (see Brakes chapter).

•

Install the caliper (see Brakes chapter).

•

Wipe up any spilled brake fluid on the caliper with wet

cloth.

Brake Hose and Connection Check

•

Inspect the brake hose and fittings for deterioration,

cracks and signs of leakage.

○

Thehighpressureinsidethebrakelinecancausefluidto

leak [A] or the hose to burst if the line is not properly main-

tained. Bend and twist the rubber hose while examining

it.

Replace the hose i f any cracks [B] or bulges [C] are no-

ticed.

Tighten any loose fittings.

BrakeHoseReplacement

CAUTION

Brake fluid quickly ruins painted surfaces; any

spilled fluid should be completely washed away

immediately.

•

When removing the brake hose, take care not to spill the

brake f luid on the painted or plastic parts.

•

When removing the brake hose temporarily secure the

end of the brake hose to some high place to keep fluid

loss to a minimum.

•

Immediately wash away any brake fluid that spills.