Kawasaki KX250F (2004) [214/357] Http manuals magnamaniac com

CRANKSHAFT/TR ANSMISSION 9-9

Crankcase

•

Press the new drive shaft bearing [A] in the left and right

crankcase half, so that the sealed side [B] faces outside

of the engine.

•

Press the new output shaft bearings [A] in the left and

right crankcase half [B], so that the stepped side [C] faces

inside of the engine.

Special Tool - Bearing Driver Set: 57001–1129

•

Put the output shaft oil seal [D] in, being careful of the

proper direction as shown.

•

Apply high-temperature grease to the oil seal lip.

•

Install the reed valve [A] direction as shown.

Guide [ B]

Screws [C]

Torque - Read Valve Screws: 7.0 N·m (0.7 kgf·m, 61 in·lb)

•

Apply a non-permanent locking agent to the retaining

screw and bolts.

•

Tighten the bearing retaining screws [A] and bolts [B].

Torque - Bearing Retaining Screws: 6.4 N·m (0.65 kgf·m, 56

in·lb)

Bearing Retaining Bolts: 9.8 N·m (1.0 kgf·m, 87

in·lb)

•

Apply a non-permanent locking agent to the piston oil noz-

zle [C].

•

Tighten:

Torque - Piston Oil Nozzle: 2.5 N·m (0.25 kgf·m, 22 in·lb)