Kawasaki KX250F (2004) [215/357] Http manuals magnamaniac com

9-10 CRANKSHAFT/TRANSMISSION

Crankcase

•

Apply engine oil to the transmission gears, bearings, shift

forks, shift drum and crankshaft bearing.

•

Install the drive s haft [A] and output shaft [B] in the right

crankcase [C] as a set.

•

Install:

Shift Drum [A] (see Transmission Installation)

Shift Forks [B] (see Transmission Installation)

Shift Rod [C] (see Transmission Installation)

•

Install:

Crankshaft [A]

Oil Screens [B]

○

Install the oil screen so that the longer pipe side faces in

right crankcase.

•

Check to see that the dowel pins [C] are in place in the

mating surfaces of the crankcase halves.

•

With the connecting rod positioned at the bottom-dead

-center, install the crankshaft jig [A].

Special Tool - Crankshaft Jig: 57001–1174

•

Apply liquid gasket to the mating surface [A] of the left

crankshaft half.

Sealant - Kawasaki Bond (Liquid Gasket – Gray):

92104–1063

NOTE

○

Make the application finish within 30 minutes when the

liquid gasket to the mating surface of the left crankcase

half is applied.

○

Moreover fit the case and tighten the case bolts just

after finishing the application of the liquid gasket.