![Kawasaki KX250F (2004) [198/357] Engine removal installation](/img/pdf.png)
Kawasaki KX250F (2004) [198/357] Engine removal installation
![Kawasaki KX250F (2004) [198/357] Engine removal installation](/views2/1121207/page198/bgc6.png)
ENGINE REMOVAL/INSTALLATION 8-1
8
Engine Removal/Installation
Table of Contents
Exploded View........................................................................................................................ 8-2
Special Tool ............................................................................................................................ 8-4
Engine Removal/Installation ................................................................................................... 8-5
Engine Removal................................................................................................................ 8-5
Engine Installation............................................................................................................. 8-7
Содержание
- Http manuals magnamaniac com 1
- Www magnamaniac com 1
- Tables 2
- Quick reference guide 4
- Http manuals magnamaniac com 6
- Kx250f 6
- Motorcycle service manual 6
- Http manuals magnamaniac com 7
- List of abbreviations 7
- Foreword 8
- How to use this manual 8
- Http manuals magnamaniac com 8
- Http manuals magnamaniac com 9
- General information 10
- Http manuals magnamaniac com 10
- Table of contents 10
- 2 general information 11
- Arrangement and cleaning of removed parts 11
- Before servicing 11
- Before starting to perform an inspection service or carry out a 11
- Cleaning vehicle before disassembly 11
- Edges of parts 11
- Http manuals magnamaniac com 11
- Solvent 11
- Assembly order 12
- Before servicing 12
- General information 1 3 12
- Http manuals magnamaniac com 12
- Inspection 12
- Replacement parts 12
- Storage of removed parts 12
- Tightening sequence 12
- 4 general information 13
- Before servicing 13
- Gasket o ring 13
- Http manuals magnamaniac com 13
- Liquid gasket locking agent 13
- Tightening torque 13
- Ball bearing and needle bearing 14
- Before servicing 14
- Circlips cotter pins 14
- Direction of engine rotation 14
- General information 1 5 14
- Http manuals magnamaniac com 14
- Lubrication 14
- Oil seal grease seal 14
- 6 general information 15
- Before servicing 15
- Electrical wires 15
- Http manuals magnamaniac com 15
- General information 1 7 16
- Http manuals magnamaniac com 16
- Kx250 n1 left side view 16
- Kx250 n1 right side view 16
- Model identification 16
- 8 general information 17
- General specifications 17
- Http manuals magnamaniac com 17
- General information 1 9 18
- General specifications 18
- Http manuals magnamaniac com 18
- 10 general information 19
- Http manuals magnamaniac com 19
- Prefixes for units 19
- Unit conversion table 19
- Units of force 19
- Units of length 19
- Units of mass 19
- Units of power 19
- Units of pressure 19
- Units of speed 19
- Units of temperature 19
- Units of torque 19
- Units of volume 19
- Http manuals magnamaniac com 20
- Periodic maintenance 20
- Table of contents 20
- 2 periodic maintenance 21
- Http manuals magnamaniac com 21
- Periodic maintenance chart 21
- The maintenance must be done in accordance with this chart to ke 21
- Http manuals magnamaniac com 22
- Periodic maintenance 2 3 22
- Periodic maintenance chart 22
- 4 periodic maintenance 23
- Http manuals magnamaniac com 23
- Tighten all bolts and nuts to the proper torque using an accurat 23
- Torque and locking agent 23
- Http manuals magnamaniac com 24
- Periodic maintenance 2 5 24
- Torque and locking agent 24
- 6 periodic maintenance 25
- Http manuals magnamaniac com 25
- Torque and locking agent 25
- Basic torque for general fasteners 26
- Http manuals magnamaniac com 26
- Periodic maintenance 2 7 26
- Torque and locking agent 26
- 8 periodic maintenance 27
- Http manuals magnamaniac com 27
- Specifications 27
- Http manuals magnamaniac com 28
- Periodic maintenance 2 9 28
- Specifications 28
- 10 periodic maintenance 29
- Http manuals magnamaniac com 29
- Special tools 29
- Valve spring compressor assembly 29
- Fuel hose and connection inspection 30
- Fuel system 30
- Http manuals magnamaniac com 30
- Periodic maintenance 2 11 30
- Throttle grip free play 30
- Throttle grip free play adjustment 30
- Throttle grip free play inspection 30
- 12 periodic maintenance 31
- Hot start lever free play 31
- Hot start lever free play inspection 31
- Http manuals magnamaniac com 31
- Idle speed inspection 31
- Periodic maintenance procedures 31
- Warning 31
- Http manuals magnamaniac com 32
- Idle speed 32
- Idle speed adjustment 32
- Periodic maintenance 2 13 32
- 14 periodic maintenance 33
- Http manuals magnamaniac com 33
- Http manuals magnamaniac com 34
- Periodic maintenance 2 15 34
- 16 periodic maintenance 35
- Http manuals magnamaniac com 35
- Http manuals magnamaniac com 36
- Periodic maintenance 2 17 36
- Valve clearance between cam and valve lifter 36
- 18 periodic maintenance 37
- Adjustment shims 37
- Http manuals magnamaniac com 37
- Cylinder head warp 38
- Http manuals magnamaniac com 38
- Periodic maintenance 2 19 38
- 20 periodic maintenance 39
- Cylinder inside diameter 39
- Http manuals magnamaniac com 39
- Piston cylinder clearance 39
- Http manuals magnamaniac com 40
- Periodic maintenance 2 21 40
- Periodic maintenance procedures 40
- 22 periodic maintenance 41
- Clutch lever free play 41
- Http manuals magnamaniac com 41
- Engine lubrication system 42
- Friction and steel plates warp 42
- Friction plate thickness 42
- Http manuals magnamaniac com 42
- Periodic maintenance 2 23 42
- Periodic maintenance procedures 42
- Steel plate thickness 42
- 24 periodic maintenance 43
- Http manuals magnamaniac com 43
- Recommended engine 43
- Http manuals magnamaniac com 44
- Periodic maintenance 2 25 44
- 26 periodic maintenance 45
- Connecting rod big end radial clearance 45
- Http manuals magnamaniac com 45
- Connecting rod big end side clearance 46
- Http manuals magnamaniac com 46
- Periodic maintenance 2 27 46
- Periodic maintenance procedures 46
- 28 periodic maintenance 47
- Http manuals magnamaniac com 47
- Periodic maintenance procedures 47
- Wheel tires 47
- Http manuals magnamaniac com 48
- Periodic maintenance 2 29 48
- Standard tire 48
- 30 periodic maintenance 49
- Http manuals magnamaniac com 49
- Periodic maintenance procedures 49
- Rim runout with tire installed 49
- Chain 20 link length 50
- Http manuals magnamaniac com 50
- Periodic maintenance 2 31 50
- Standard chain 50
- 32 periodic maintenance 51
- Engine sprocket diameter 51
- Http manuals magnamaniac com 51
- Rear sprocket diameter 51
- Rear sprocket warp 51
- Http manuals magnamaniac com 52
- Length a 52
- Periodic maintenance 2 33 52
- 34 periodic maintenance 53
- Http manuals magnamaniac com 53
- Http manuals magnamaniac com 54
- Periodic maintenance 2 35 54
- Periodic maintenance procedures 54
- Recommended disc brake fluid 54
- Warning 54
- 36 periodic maintenance 55
- Http manuals magnamaniac com 55
- Http manuals magnamaniac com 56
- Lining thickness 56
- Periodic maintenance 2 37 56
- Periodic maintenance procedures 56
- Warning 56
- 38 periodic maintenance 57
- Http manuals magnamaniac com 57
- Http manuals magnamaniac com 58
- Periodic maintenance 2 39 58
- 40 periodic maintenance 59
- Http manuals magnamaniac com 59
- Http manuals magnamaniac com 60
- Periodic maintenance 2 41 60
- 42 periodic maintenance 61
- Http manuals magnamaniac com 61
- Http manuals magnamaniac com 62
- Periodic maintenance 2 43 62
- Periodic maintenance procedures 62
- 44 periodic maintenance 63
- Http manuals magnamaniac com 63
- Http manuals magnamaniac com 64
- Periodic maintenance 2 45 64
- Recommended oil 64
- 46 periodic maintenance 65
- Http manuals magnamaniac com 65
- Oil level fully compressed without spring 65
- Http manuals magnamaniac com 66
- Periodic maintenance 2 47 66
- Periodic maintenance procedures 66
- Warning 66
- 48 periodic maintenance 67
- Http manuals magnamaniac com 67
- Http manuals magnamaniac com 68
- Periodic maintenance 2 49 68
- Periodic maintenance procedures 68
- Warning 68
- 50 periodic maintenance 69
- Http manuals magnamaniac com 69
- Periodic maintenance procedures 69
- Http manuals magnamaniac com 70
- Periodic maintenance 2 51 70
- Periodic maintenance procedures 70
- Warning 70
- 52 periodic maintenance 71
- Http manuals magnamaniac com 71
- Periodic maintenance procedures 71
- Steering 71
- Http manuals magnamaniac com 72
- Periodic maintenance 2 53 72
- 54 periodic maintenance 73
- Http manuals magnamaniac com 73
- Http manuals magnamaniac com 74
- Periodic maintenance 2 55 74
- Spark plug gap 74
- 56 periodic maintenance 75
- Http manuals magnamaniac com 75
- Periodic maintenance procedures 75
- Http manuals magnamaniac com 76
- Periodic maintenance 2 57 76
- Fuel system 78
- Http manuals magnamaniac com 78
- Table of contents 78
- Exploded view 80
- Fuel system 3 3 80
- Http manuals magnamaniac com 80
- Exploded view 82
- Fuel system 3 5 82
- Http manuals magnamaniac com 82
- 6 fuel system 83
- Http manuals magnamaniac com 83
- Specifications 83
- Fuel system 3 7 84
- Http manuals magnamaniac com 84
- Special tools 84
- 8 fuel system 85
- Http manuals magnamaniac com 85
- Throttle grip and cable 85
- Fuel system 3 9 86
- Http manuals magnamaniac com 86
- 10 fuel system 87
- Http manuals magnamaniac com 87
- Throttle grip and cable 87
- Warning 87
- Fuel system 3 11 88
- Http manuals magnamaniac com 88
- Throttle grip and cable 88
- 12 fuel system 89
- Carburetor 89
- Http manuals magnamaniac com 89
- Warning 89
- Fuel system 3 13 90
- Http manuals magnamaniac com 90
- Service fuel level above the bottom edge of the carb body 90
- 14 fuel system 91
- Float height 91
- Http manuals magnamaniac com 91
- Carburetor 92
- Fuel system 3 15 92
- Http manuals magnamaniac com 92
- 16 fuel system 93
- Http manuals magnamaniac com 93
- Fuel system 3 17 94
- Http manuals magnamaniac com 94
- 18 fuel system 95
- Carburetor 95
- Http manuals magnamaniac com 95
- Fuel system 3 19 96
- Http manuals magnamaniac com 96
- 20 fuel system 97
- Carburetor 97
- Http manuals magnamaniac com 97
- Carburetor 98
- Fuel system 3 21 98
- Http manuals magnamaniac com 98
- Warning 98
- 22 fuel system 99
- Carburetor 99
- Http manuals magnamaniac com 99
- Warning 99
- Fuel system 3 23 100
- Http manuals magnamaniac com 100
- 24 fuel system 101
- Http manuals magnamaniac com 101
- Fuel system 3 25 102
- Http manuals magnamaniac com 102
- 26 fuel system 103
- Http manuals magnamaniac com 103
- Fuel system 3 27 104
- Http manuals magnamaniac com 104
- 28 fuel system 105
- Http manuals magnamaniac com 105
- Air cleaner 106
- Fuel system 3 29 106
- Http manuals magnamaniac com 106
- 30 fuel system 107
- Air cleaner 107
- Http manuals magnamaniac com 107
- Fuel system 3 31 108
- Fuel tank 108
- Http manuals magnamaniac com 108
- Warning 108
- 32 fuel system 109
- Fuel tank 109
- Http manuals magnamaniac com 109
- Warning 109
- Cooling system 110
- Http manuals magnamaniac com 110
- Table of contents 110
- Cooling system 4 3 112
- Exploded view 112
- Http manuals magnamaniac com 112
- 4 cooling system 113
- Http manuals magnamaniac com 113
- Specifications 113
- Cooling system 4 5 114
- Http manuals magnamaniac com 114
- Special tool 114
- 6 cooling system 115
- Http manuals magnamaniac com 115
- Cooling system 4 7 116
- Http manuals magnamaniac com 116
- Recommended coolant 116
- 8 cooling system 117
- Http manuals magnamaniac com 117
- Cooling system 4 9 118
- Http manuals magnamaniac com 118
- 10 cooling system 119
- Http manuals magnamaniac com 119
- Water pump 119
- Cooling system 4 11 120
- Http manuals magnamaniac com 120
- 12 cooling system 121
- Http manuals magnamaniac com 121
- Cooling system 4 13 122
- Http manuals magnamaniac com 122
- Radiator 122
- 14 cooling system 123
- Http manuals magnamaniac com 123
- Radiator 123
- Cooling system 4 15 124
- Http manuals magnamaniac com 124
- Radiator 124
- Radiator cap relief pressure 124
- Engine top end 126
- Http manuals magnamaniac com 126
- Table of contents 126
- Engine top end 5 3 128
- Exploded view 128
- Http manuals magnamaniac com 128
- Engine top end 5 5 130
- Exploded view 130
- Http manuals magnamaniac com 130
- 6 engine top end 131
- Http manuals magnamaniac com 131
- Specifications 131
- Engine top end 5 7 132
- Http manuals magnamaniac com 132
- Specifications 132
- 8 engine top end 133
- Http manuals magnamaniac com 133
- Specifications 133
- Engine top end 5 9 134
- Http manuals magnamaniac com 134
- Special tools sealants 134
- 10 engine top end 135
- Http manuals magnamaniac com 135
- Special tools sealants 135
- Engine top end 5 11 136
- Http manuals magnamaniac com 136
- 12 engine top end 137
- Camshaft chain tensioner 137
- Http manuals magnamaniac com 137
- Engine top end 5 13 138
- Http manuals magnamaniac com 138
- 14 engine top end 139
- Http manuals magnamaniac com 139
- Camshaft 140
- Engine top end 5 15 140
- Http manuals magnamaniac com 140
- 16 engine top end 141
- Camshaft bearing clearance 141
- Camshaft journal diameter 141
- Http manuals magnamaniac com 141
- Camshaft 142
- Engine top end 5 17 142
- Http manuals magnamaniac com 142
- 18 engine top end 143
- Cylinder compression 143
- Cylinder head 143
- Http manuals magnamaniac com 143
- Engine top end 5 19 144
- Http manuals magnamaniac com 144
- 20 engine top end 145
- Http manuals magnamaniac com 145
- Engine top end 5 21 146
- Http manuals magnamaniac com 146
- 22 engine top end 147
- Http manuals magnamaniac com 147
- Engine top end 5 23 148
- Http manuals magnamaniac com 148
- Valves 148
- 24 engine top end 149
- Http manuals magnamaniac com 149
- Valve valve guide clearance measurement wobble method 149
- Engine top end 5 25 150
- Http manuals magnamaniac com 150
- Valve seating surface outside diameter 150
- Valve seating surface width standard 150
- 26 engine top end 151
- Http manuals magnamaniac com 151
- Engine top end 5 27 152
- Http manuals magnamaniac com 152
- 28 engine top end 153
- Http manuals magnamaniac com 153
- Valves 153
- 30 engine top end 155
- Http manuals magnamaniac com 155
- Engine top end 5 31 156
- Http manuals magnamaniac com 156
- 32 engine top end 157
- Cylinder and piston 157
- Http manuals magnamaniac com 157
- Piston diameter 157
- Piston ring groove width 157
- Piston ring ring groove clearance 157
- Engine top end 5 33 158
- Http manuals magnamaniac com 158
- Piston pin diameter 158
- Piston pin hole diameter 158
- Piston ring end gap 158
- Piston ring thickness top 158
- Small end inside diameter 158
- 34 engine top end 159
- Http manuals magnamaniac com 159
- Engine top end 5 35 160
- Http manuals magnamaniac com 160
- Muffler 160
- Warning 160
- Engine right side 162
- Http manuals magnamaniac com 162
- Table of contents 162
- Engine right side 6 3 164
- Exploded view 164
- Http manuals magnamaniac com 164
- Engine right side 6 5 166
- Exploded view 166
- Http manuals magnamaniac com 166
- 6 engine right side 167
- Http manuals magnamaniac com 167
- Specifications 167
- Engine right side 6 7 168
- Http manuals magnamaniac com 168
- Special tool 168
- 8 engine right side 169
- Http manuals magnamaniac com 169
- Clutch lever and cable 170
- Engine right side 6 9 170
- Http manuals magnamaniac com 170
- 10 engine right side 171
- Clutch cover and right engine cover 171
- Http manuals magnamaniac com 171
- Engine right side 6 11 172
- Http manuals magnamaniac com 172
- 12 engine right side 173
- Http manuals magnamaniac com 173
- Engine right side 6 13 174
- Http manuals magnamaniac com 174
- 14 engine right side 175
- Adjusting washers 175
- Clutch spring free length 175
- Http manuals magnamaniac com 175
- Release shaft lever position 175
- Release shaft lever position and adjusting washer selection 175
- Clutch 176
- Engine right side 6 15 176
- Friction plate clutch housing clearance 176
- Http manuals magnamaniac com 176
- 16 engine right side 177
- Http manuals magnamaniac com 177
- Engine right side 6 17 178
- Http manuals magnamaniac com 178
- 18 engine right side 179
- Http manuals magnamaniac com 179
- Engine right side 6 19 180
- External shift mechanism 180
- Http manuals magnamaniac com 180
- 20 engine right side 181
- Http manuals magnamaniac com 181
- Kickstarter 181
- Engine right side 6 21 182
- Http manuals magnamaniac com 182
- 22 engine right side 183
- Http manuals magnamaniac com 183
- Kickstarter 183
- Engine lubrication system 184
- Http manuals magnamaniac com 184
- Table of contents 184
- Engine lubrication system 7 3 186
- Exploded view 186
- Http manuals magnamaniac com 186
- Engine lubrication system 7 5 188
- Http manuals magnamaniac com 188
- Lubrication system chart 188
- 6 engine lubrication system 189
- Http manuals magnamaniac com 189
- Specifications 189
- Engine lubrication system 7 7 190
- Http manuals magnamaniac com 190
- Special tools 190
- 8 engine lubrication system 191
- Http manuals magnamaniac com 191
- Engine lubrication system 7 9 192
- Http manuals magnamaniac com 192
- 10 engine lubrication system 193
- Http manuals magnamaniac com 193
- Engine lubrication system 7 11 194
- Http manuals magnamaniac com 194
- 12 engine lubrication system 195
- Http manuals magnamaniac com 195
- Oil pump 195
- Engine lubrication system 7 13 196
- Http manuals magnamaniac com 196
- Oil pump pressure oil temperature 90 c 4 000 rpm 196
- Engine removal installation 198
- Http manuals magnamaniac com 198
- Table of contents 198
- Engine removal installation 8 3 200
- Exploded view 200
- Http manuals magnamaniac com 200
- 4 engine removal installation 201
- Http manuals magnamaniac com 201
- Special tool 201
- Engine removal installation 202
- Engine removal installation 8 5 202
- Http manuals magnamaniac com 202
- Warning 202
- 6 engine removal installation 203
- Engine removal installation 203
- Http manuals magnamaniac com 203
- Engine removal installation 8 7 204
- Http manuals magnamaniac com 204
- 8 engine removal installation 205
- Engine removal installation 205
- Http manuals magnamaniac com 205
- Warning 205
- Crankshaft transmission 206
- Http manuals magnamaniac com 206
- Table of contents 206
- Crankshaft transmission 9 3 208
- Exploded view 208
- Http manuals magnamaniac com 208
- 4 crankshaft transmission 209
- Http manuals magnamaniac com 209
- Specifications 209
- Crankshaft transmission 9 5 210
- Http manuals magnamaniac com 210
- Special tools 210
- 6 crankshaft transmission 211
- Http manuals magnamaniac com 211
- Crankshaft transmission 9 7 212
- Http manuals magnamaniac com 212
- 8 crankshaft transmission 213
- Crankcase 213
- Http manuals magnamaniac com 213
- Warning 213
- Crankcase 214
- Crankshaft transmission 9 9 214
- Http manuals magnamaniac com 214
- 10 crankshaft transmission 215
- Http manuals magnamaniac com 215
- Crankshaft transmission 9 11 216
- Http manuals magnamaniac com 216
- 12 crankshaft transmission 217
- Http manuals magnamaniac com 217
- Crankshaft 218
- Crankshaft transmission 9 13 218
- Http manuals magnamaniac com 218
- 14 crankshaft transmission 219
- Connecting rod bend 219
- Connecting rod twist 219
- Http manuals magnamaniac com 219
- Crankshaft transmission 9 15 220
- Http manuals magnamaniac com 220
- 16 crankshaft transmission 221
- Http manuals magnamaniac com 221
- Crankshaft transmission 9 17 222
- Http manuals magnamaniac com 222
- 18 crankshaft transmission 223
- Http manuals magnamaniac com 223
- Transmission 223
- Crankshaft transmission 9 19 224
- Http manuals magnamaniac com 224
- 20 crankshaft transmission 225
- Http manuals magnamaniac com 225
- Http manuals magnamaniac com 226
- Table of contents 226
- Wheels tires 226
- Exploded view 228
- Http manuals magnamaniac com 228
- Wheels tires 10 3 228
- 4 wheels tires 229
- Http manuals magnamaniac com 229
- Specifications 229
- Http manuals magnamaniac com 230
- Special tools 230
- Wheels tires 10 5 230
- 6 wheels tires 231
- Http manuals magnamaniac com 231
- Http manuals magnamaniac com 232
- Wheels tires 10 7 232
- 8 wheels tires 233
- Http manuals magnamaniac com 233
- Http manuals magnamaniac com 234
- Wheels tires 10 9 234
- 10 wheels tires 235
- Axle runout 100 mm 3 37 in 235
- Http manuals magnamaniac com 235
- Wheels rims 235
- Http manuals magnamaniac com 236
- Wheels tires 10 11 236
- 12 wheels tires 237
- Http manuals magnamaniac com 237
- Http manuals magnamaniac com 238
- Wheels tires 10 13 238
- Final drive 240
- Http manuals magnamaniac com 240
- Table of contents 240
- Exploded view 242
- Final drive 11 3 242
- Http manuals magnamaniac com 242
- 4 final drive 243
- Http manuals magnamaniac com 243
- Specifications 243
- Final drive 11 5 244
- Http manuals magnamaniac com 244
- Special tools 244
- 6 final drive 245
- Chain slack 245
- Http manuals magnamaniac com 245
- Final drive 11 7 246
- Http manuals magnamaniac com 246
- 8 final drive 247
- Drive chain 247
- Http manuals magnamaniac com 247
- Final drive 11 9 248
- Http manuals magnamaniac com 248
- Sprockets 248
- 10 final drive 249
- Http manuals magnamaniac com 249
- Sprockets 249
- Brakes 250
- Http manuals magnamaniac com 250
- Table of contents 250
- Brakes 12 3 252
- Exploded view 252
- Http manuals magnamaniac com 252
- Brakes 12 5 254
- Exploded view 254
- Http manuals magnamaniac com 254
- 6 brakes 255
- Http manuals magnamaniac com 255
- Specifications 255
- Brakes 12 7 256
- Http manuals magnamaniac com 256
- Special tools 256
- 8 brakes 257
- Http manuals magnamaniac com 257
- Brake fluid 258
- Brakes 12 9 258
- Http manuals magnamaniac com 258
- Warning 258
- 10 brakes 259
- Http manuals magnamaniac com 259
- Brake fluid 260
- Brakes 12 11 260
- Http manuals magnamaniac com 260
- Warning 260
- 12 brakes 261
- Http manuals magnamaniac com 261
- Brakes 12 13 262
- Http manuals magnamaniac com 262
- 14 brakes 263
- Caliper 263
- Http manuals magnamaniac com 263
- Brakes 12 15 264
- Http manuals magnamaniac com 264
- 16 brakes 265
- Http manuals magnamaniac com 265
- Brakes 12 17 266
- Http manuals magnamaniac com 266
- 18 brakes 267
- Http manuals magnamaniac com 267
- Master cylinder 267
- Brakes 12 19 268
- Http manuals magnamaniac com 268
- Runout 268
- Thickness 268
- 20 brakes 269
- Brake hose 269
- Http manuals magnamaniac com 269
- Http manuals magnamaniac com 270
- Suspension 270
- Table of contents 270
- Exploded view 272
- Http manuals magnamaniac com 272
- Suspension 13 3 272
- Exploded view 274
- Http manuals magnamaniac com 274
- Suspension 13 5 274
- 6 suspension 275
- Http manuals magnamaniac com 275
- Specifications 275
- Http manuals magnamaniac com 276
- Special tools 276
- Suspension 13 7 276
- 8 suspension 277
- Http manuals magnamaniac com 277
- Special tools 277
- Http manuals magnamaniac com 278
- Rebound damping adjuster setting 278
- Suspension 13 9 278
- 10 suspension 279
- Compression damping adjuster setting 279
- Front fork 279
- Http manuals magnamaniac com 279
- Front fork oil level fully compressed without spring 280
- Http manuals magnamaniac com 280
- Suspension 13 11 280
- 12 suspension 281
- Http manuals magnamaniac com 281
- Http manuals magnamaniac com 282
- Suspension 13 13 282
- 14 suspension 283
- Http manuals magnamaniac com 283
- Http manuals magnamaniac com 284
- Suspension 13 15 284
- 16 suspension 285
- Http manuals magnamaniac com 285
- Http manuals magnamaniac com 286
- Suspension 13 17 286
- 18 suspension 287
- Front fork 287
- Http manuals magnamaniac com 287
- Front fork 288
- Http manuals magnamaniac com 288
- Suspension 13 19 288
- 20 suspension 289
- Fork spring free length 289
- Front fork 289
- Http manuals magnamaniac com 289
- Http manuals magnamaniac com 290
- Rebound damping adjuster setting 290
- Suspension 13 21 290
- 22 suspension 291
- Http manuals magnamaniac com 291
- Rebound damping adjuster setting 291
- Http manuals magnamaniac com 292
- Rear suspension uni trak 292
- Shock absorber spring free length 292
- Spring preload adjustment 292
- Suspension 13 23 292
- 24 suspension 293
- Http manuals magnamaniac com 293
- Http manuals magnamaniac com 294
- Rear suspension uni trak 294
- Suspension 13 25 294
- Warning 294
- 26 suspension 295
- Http manuals magnamaniac com 295
- Swingarm 295
- Http manuals magnamaniac com 296
- Suspension 13 27 296
- 28 suspension 297
- Http manuals magnamaniac com 297
- Http manuals magnamaniac com 298
- Suspension 13 29 298
- Tie rod rocker arm 298
- 30 suspension 299
- Http manuals magnamaniac com 299
- Http manuals magnamaniac com 300
- Suspension 13 31 300
- 32 suspension 301
- Bolt runout 301
- Http manuals magnamaniac com 301
- Sleeve outside diameter 301
- Uni trak maintenance 301
- Http manuals magnamaniac com 302
- Steering 302
- Table of contents 302
- Exploded view 304
- Http manuals magnamaniac com 304
- Steering 14 3 304
- 4 steering 305
- Http manuals magnamaniac com 305
- Special tools 305
- Http manuals magnamaniac com 306
- Steering 306
- Steering 14 5 306
- 6 steering 307
- Http manuals magnamaniac com 307
- Http manuals magnamaniac com 308
- Steering 14 7 308
- 8 steering 309
- Http manuals magnamaniac com 309
- Steering 309
- Warning 309
- Http manuals magnamaniac com 310
- Steering 14 9 310
- Steering maintenance 310
- 10 steering 311
- Handlebar 311
- Http manuals magnamaniac com 311
- Http manuals magnamaniac com 312
- Steering 14 11 312
- Http manuals magnamaniac com 314
- Table of contents 314
- Exploded view 316
- Frame 15 3 316
- Http manuals magnamaniac com 316
- 4 frame 317
- Http manuals magnamaniac com 317
- Frame 15 5 318
- Http manuals magnamaniac com 318
- 6 frame 319
- Http manuals magnamaniac com 319
- Fender 320
- Frame 15 7 320
- Http manuals magnamaniac com 320
- Electrical system 322
- Http manuals magnamaniac com 322
- Table of contents 322
- Electrical system 16 3 324
- Exploded view 324
- Http manuals magnamaniac com 324
- 4 electrical system 325
- Http manuals magnamaniac com 325
- Specifications 325
- Electrical system 16 5 326
- Http manuals magnamaniac com 326
- Special tools 326
- Electrical system 16 7 328
- Http manuals magnamaniac com 328
- Precautions 328
- Warning 328
- 8 electrical system 329
- Http manuals magnamaniac com 329
- Electrical system 16 9 330
- Http manuals magnamaniac com 330
- 10 electrical system 331
- Http manuals magnamaniac com 331
- Electrical system 16 11 332
- Http manuals magnamaniac com 332
- Table 1 magneto output voltage 332
- 12 electrical system 333
- Flywheel magneto 333
- Http manuals magnamaniac com 333
- Table 2 stator coil resistance 333
- Electrical system 16 13 334
- Http manuals magnamaniac com 334
- Ignition timing 334
- 14 electrical system 335
- Http manuals magnamaniac com 335
- Ignition system 335
- Needle arcing distance 335
- Warning 335
- Electrical system 16 15 336
- Http manuals magnamaniac com 336
- Ignition coil winding resistance 336
- 16 electrical system 337
- Http manuals magnamaniac com 337
- Electrical system 16 17 338
- Http manuals magnamaniac com 338
- Ignition system 338
- Warning 338
- Electrical system 16 19 340
- Http manuals magnamaniac com 340
- 20 electrical system 341
- Http manuals magnamaniac com 341
- Electrical system 16 21 342
- Http manuals magnamaniac com 342
- Throttle sensor input voltage 342
- Throttle sensor output voltage 342
- 22 electrical system 343
- Http manuals magnamaniac com 343
- Ignition system 343
- Electrical system 16 23 344
- Http manuals magnamaniac com 344
- Throttle sensor input voltage 344
- Throttle sensor output voltage 344
- 24 electrical system 345
- Http manuals magnamaniac com 345
- Appendix 346
- Http manuals magnamaniac com 346
- Table of contents 346
- Appendix 17 3 348
- Cable wire and hose routing 348
- Http manuals magnamaniac com 348
- 4 appendix 349
- Cable wire and hose routing 349
- Http manuals magnamaniac com 349
- Appendix 17 5 350
- Cable wire and hose routing 350
- Http manuals magnamaniac com 350
- 6 appendix 351
- Cable wire and hose routing 351
- Http manuals magnamaniac com 351
- Appendix 17 7 352
- Cable wire and hose routing 352
- Http manuals magnamaniac com 352
- 8 appendix 353
- Engine doesn t start starting difficulty 353
- Http manuals magnamaniac com 353
- Poor running at low speed 353
- Troubleshooting guide 353
- Appendix 17 9 354
- Clutch operation faulty 354
- Engine overheating 354
- Http manuals magnamaniac com 354
- Poor running or no power at high speed 354
- Troubleshooting guide 354
- 10 appendix 355
- Abnormal drive train noise 355
- Abnormal engine noise 355
- Abnormal frame noise 355
- Gear shifting faulty 355
- Http manuals magnamaniac com 355
- Troubleshooting guide 355
- Abnormal exhaust color 356
- Appendix 17 11 356
- Brake doesn t hold 356
- Handling and or stability unsatisfactory 356
- Http manuals magnamaniac com 356
- Troubleshooting guide 356
- Http manuals magnamaniac com 357
- Model application 357
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