Tohatsu MFS 30 [211/319] Special tools

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Tohatsu MFS 30 [211/319] Special tools
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Bracket
1 Special Tools ……………………………… 7-2
2 PTT Wiring and Layout Diagram
…… 7-3
3 Parts Layout
………………………………… 7-4
Drive Shaft Housing ……………………………… 7-4
Swivel Bracket (Mechanical Tilt) ………………… 7-5
Clamp Bracket & Reverse Lock ………………… 7-6
Bracket, PTT & Gas Assistant…………………… 7-7
Power Trim & Tilt ………………………………… 7-9
Tiller Handle ……………………………………… 7-10
Bottom Cowl ……………………………………… 7-11
Shift ……………………………………………… 7-12
4 Inspection Items ………………………… 7-14
1) Inspection of Throttle Cable ………………… 7-14
2) Installation of Tiller Handle…………………… 7-14
3) Adjustment of Co-pilot Plate ………………… 7-15
4) Removing Drive Shaft Housing ……………… 7-16
5) Pulling Out Upper Mount …………………… 7-17
6) Disassembly of Drive Shaft Housing ……… 7-17
7) Inspection of Oil Strainer …………………… 7-18
8) Assembly of Drive Shaft Housing …………… 7-18
9) Installation of Drive Shaft Housing Ass'y …… 7-19
10) Removing Steering Shaft …………………… 7-20
11) Installing Steering Shaft ……………………… 7-20
12)
Removing Clamp Bracket (PTT or Gas Assistant Model)
7-21
13)
Removing Clamp Bracket (Mechanical Tilt Model)
7-21
14)
Installation of Clamp Bracket (PTT or Gas Assistant Model)
7-22
15)
Installation of Clamp Bracket (Mechanical Tilt Model)
7-23
16) Removing PTT Unit/Gas Shock Absorber 7-24
17) Removing PTT Motor ………………………… 7-25
18) Removing PTT Pump and Valves …………… 7-25
19) Inspection of PTT Pump and Valves ………… 7-25
20) Removing Tilt Cylinder ……………………… 7-26
21) Inspection of Tilt Cylinder …………………… 7-26
22) Inspection of Valve …………………………… 7-27
23) Installation of PTT Pump and Motor ………… 7-27
24) Assembly of Tilt Cylinder …………………… 7-28
25)
Air-Purging PTT Unit (separated from outboard motor)
7-30
26)
Installation of PTT Unit/Gas Shock Absorber
7-32
27)
Air-Purging PTT Unit (installed on the outboard motor)
7-33
28) Inspection of PTT Solenoid ………………… 7-34
29) Inspection of PTT Switch …………………… 7-35
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