![Tohatsu MFS 30 [278/319] Troubleshooting](/img/pdf.png)
Tohatsu MFS 30 [278/319] Troubleshooting
![Tohatsu MFS 30 [278/319] Troubleshooting](/views2/1240939/page278/bg116.png)
9-6
Troubleshooting
O
K
25/30 2006
Check alternator (exciter coil)
resistance.
Replace alternator.
Check ECU.
Normal?
Replace ignition coil.
Normal?
YES
YES
NO
NO
MFS25_30_ch09.qxd 06.3.9 5:02 PM ページ 6
Содержание
- Ob no 03 21054 1 06 02 nb 2600 p.1
- Before reading this manual p.3
- Information for securing of safety p.3
- Introduction p.3
- Mfs25_30_ch00 qxd 06 0 2 33 pm ページ 2 p.4
- B 1373b 1373b p.4
- Description of pictogram p.4
- The following symbols represent the contents of individual chapters p.4
- The following symbols indicate items needed for the service p.4
- The following symbols indicate a point to which lubrication oil sealing agent or screw locking agent is to be applied p.4
- Fuel injection syste p.5
- Fuel system fuel injection p.5
- Ecu syste p.5
- Cooling water system diagram p.5
- Break in operation p.5
- Parts layou p.5
- Maintenance data p.5
- Test run p.5
- Specifications p.5
- Outline dimension p.5
- Tightening torque data p.5
- Special too p.5
- Service information p.5
- Checks after test run p.5
- Inspection items p.5
- Special tool p.5
- Service data p.5
- Securing of work safet p.5
- Sealant application locations p.5
- Pre delivery inspectio p.5
- Piping arrangement diagra p.5
- Maintenance p.5
- Inspection schedule p.5
- Tools and instrument p.5
- Ignition syste p.6
- Special tool p.6
- Parts layou p.6
- Outline of fuel injection syste p.6
- Inspection items p.6
- Power unit p.6
- Lower unit p.6
- Inspection item p.6
- Electrical system p.7
- Ptt wiring and layout diagra p.7
- Electrical component layou p.7
- Parts layou p.7
- Inspection items p.7
- Fuel control syste p.7
- Bracket p.7
- Starting syste p.7
- Special tools p.7
- Special tool p.7
- Remote control component p.8
- Ptt uni p.8
- Ep epg ept model p.8
- Ef efg eft model p.8
- Accessories p.8
- 3ac diagnosis p.8
- Wiring diagram p.8
- Wiring chart p.8
- Troubleshooting p.8
- Power uni p.8
- Operation p.8
- Mf mfg model p.8
- Ecu couple p.8
- Battery charging syste p.8
- Troubleshooting lis p.8
- Test ru p.11
- Tools and instrument p.11
- Service information p.11
- Securing of work safet p.11
- Pre delivery inspectio p.11
- Checks after test ru p.11
- Break in operatio p.11
- Service information p.12
- Securing of work safety p.12
- Protection p.12
- Identification engine serial number p.12
- Genuine parts p.12
- Fire prevention p.12
- Ventilation p.12
- Recommendations on service p.13
- Service information p.14
- Cautions in disassembling and assembling components p.14
- Tools and instruments p.15
- Test propeller p.15
- Measuring instruments p.15
- Service information p.16
- List of special tool p.16
- Service information p.18
- Pre delivery inspection p.20
- Engine oil p.20
- Steering handle p.20
- Service information p.20
- Gear shift p.20
- Gear oil p.20
- Rigging p.21
- Inspection of ptt unit p.21
- Inspection of gas shock absorber p.21
- Fuel line p.21
- Caution p.21
- Service information p.22
- Inspection of starting switch and stop switch p.22
- Idling p.23
- Propeller selection p.23
- Propeller marking no of blades x diameter in mm x pitch in mm p.23
- Cooling water check port p.23
- Caution p.23
- Trim tab p.24
- Service information p.24
- Break in operation p.24
- Checks after test run p.25
- Test run p.25
- Service information p.26
- Tightening torque dat p.27
- Specification p.27
- Service data p.27
- Outline dimension p.27
- Maintenance dat p.27
- Fuel injection syste p.27
- L size p.28
- Engine dimensions p.28
- Service data p.28
- Outline dimensions p.28
- Transom bolts p.29
- Ptt or gas assisted model p.29
- Mechanical tilt model p.29
- Center line p.29
- Service data p.30
- Fuel injection system p.30
- Ecu fuel feed system p.30
- Engine lubrication system diagram p.31
- Cooling water system diagram p.32
- Service data p.32
- Specifications p.33
- Service data p.34
- Service data p.36
- Maintenance data p.36
- Engine parts p.36
- Functional limit action to be taken p.37
- Engine parts fuel and lubrication parts p.38
- Service data p.38
- Functional limit action to be taken p.39
- Electrical parts p.40
- Service data p.40
- Part name item standard value p.40
- Functional limit action to be taken p.41
- Service data p.42
- Part name item standard value p.42
- Lower unit parts other parts ptt parts p.42
- Cooling system parts p.42
- Functional limit action to be taken p.43
- Tightening torque data p.44
- Service data p.44
- Standard tightening p.45
- Service data p.46
- Sealant application locations p.46
- Service data p.48
- Inspection schedule p.49
- Inspection items p.49
- Special too p.49
- Maintenance p.49
- Special tool p.50
- Maintenance p.50
- Inspection schedule p.51
- Maintenance p.52
- Inspection of top cowl p.52
- Inspection of fuel system piping p.52
- Inspection items p.52
- Inspection of fuel tank p.53
- Inspection of fuel filter p.53
- Replacement of engine oil p.54
- Maintenance p.54
- Replacement of oil filter p.55
- Inspection of water pump p.56
- Inspection of gear oil quantity p.56
- Maintenance p.56
- Replacement of gear oil p.58
- Maintenance p.58
- Inspection of gear case for leakage p.59
- Maintenance p.60
- Inspection of timing belt p.60
- Replacement of timing belt p.61
- Caution p.61
- Maintenance p.62
- Caution p.62
- Installation of timing belt p.63
- Caution p.63
- Caution p.64
- Maintenance p.64
- Inspection of spark plugs p.65
- Inspection of compression pressure p.66
- Caution p.66
- Maintenance p.66
- Inspection and adjustment of valve clearance p.67
- Mark a p.67
- Throttle cable adjustment of throttle link p.68
- Maintenance p.68
- Warning p.70
- Maintenance p.70
- Inspection of shift lever gear operations p.71
- Warning p.72
- Maintenance p.72
- Inspection of ptt unit operation p.73
- Inspection of gas assistant unit operations p.73
- Warning p.74
- Maintenance p.74
- Inspection of ptt fluid quantity p.74
- Inspection of ignition timing p.75
- Inspection of idle speed p.75
- Replacement of anodes p.76
- Maintenance p.76
- Inspection of anodes p.76
- Caution p.76
- Inspection of thermostat p.77
- Inspection of propeller p.77
- Maintenance p.78
- Inspection of cooling water passage p.78
- Caution p.79
- Warning p.79
- Flushing with water p.79
- Maintenance p.80
- Lower a p.81
- Inspection of battery p.81
- Warning p.81
- Maintenance p.82
- Greasing points p.82
- Ecu system p.83
- Special tool p.83
- Piping arrangement diagra p.83
- Parts layou p.83
- Inspection item p.83
- Ignition syste p.83
- Fuel system fuel injection p.83
- Special tools p.84
- Fuel system fuel injection p.84
- Starboard side p.85
- Rear section port side p.85
- Piping arrangement diagram p.85
- Fuel hose vent hose breather hose cooling water hose p.85
- Parts layout p.86
- P l fig 5 p.86
- Fuel system fuel injection p.86
- Fuel pump fuel rail vapor separator p.86
- St oil p.87
- P l fig 5 p.87
- N m 4 lb ft 0 kgf m p.87
- Fuel pump fuel rail vapor separator p.87
- St oil p.88
- P l fig 5 p.88
- Fuel system fuel injection p.88
- Fuel pump fuel rail vapor separator p.88
- St oil p.89
- P l fig 4 p.89
- Intake manifold p.89
- Fuel system fuel injection p.90
- P l fig 8 p.90
- N m 4 lb ft 0 kgf m p.90
- Magneto ecu p.90
- Electric parts p.91
- P l fig 9 p.91
- Fuel system fuel injection p.92
- P l fig 9 p.92
- Electric parts p.92
- Separate fuel tank p.93
- P l fig 24 p.93
- Fuel system fuel injection p.94
- Ecu system p.94
- 1 configuration of ecu system p.94
- Sensors p.95
- Fuel system fuel injection p.96
- Actuators p.97
- Fuel system fuel injection p.98
- Control system ecu p.98
- 2 control system p.98
- Injection timing diagram p.99
- Fuel injection timing p.99
- 3 fuel injection control p.99
- Starting fuel increase correction p.100
- Fuel system fuel injection p.100
- Deceleration fuel decrease correction p.100
- Correction based on intake air temperature p.100
- Correction based on cylinder cooling water temperature p.100
- Acceleration fuel increase correction p.100
- 5 control of tachometer p.100
- 4 control of fuel feed pump ffp p.100
- Locations of warning buzzer and lamp led p.101
- Warning buzzer and lamp led and control of engine revolution speed p.101
- Warning notification abnormality and action to be taken p.101
- Ignition system p.102
- Fuel system fuel injection p.102
- 1 configuration of ignition system p.102
- Operations p.103
- Ignition timing controls p.103
- Ignition timing p.103
- Ignition and combustion orders p.103
- 2 ignition control p.103
- Fuel system fuel injection p.104
- Fuel air p.104
- 3 fuel feed system p.104
- Vapor separator p.105
- Fuel pump low pressure mechanical pump p.105
- Components of fuel feed system p.105
- Fuel cooler p.106
- Fuel system fuel injection p.106
- Fuel regulator p.106
- Outline of fuel injection system p.107
- Air intake system p.107
- Inspection of filter p.108
- Inspection items p.108
- Fuel system fuel injection p.108
- Inspection of fuel pump p.110
- Inspection of fuel connector p.110
- Fuel system fuel injection p.110
- Warning p.111
- Measuring fuel pressure p.111
- Warning p.112
- Inspection of fuel regulator p.112
- Fuel system fuel injection p.112
- Disassembly of vapor separator p.113
- Warning p.113
- Draining fuel p.113
- Inspection of vapor separator p.114
- Fuel system fuel injection p.114
- Reassembly of vapor separator p.115
- Inspection of isc idle speed control p.115
- Inspection of idle speed p.115
- Special tool p.117
- Power unit p.117
- Parts layou p.117
- Inspection items p.117
- Special tools p.118
- Power unit p.118
- Parts layout p.119
- Engine p.119
- P l fig 11 p.120
- Recoil starter p.120
- Power unit p.120
- P l fig 8 p.121
- N m 4 lb ft 0 kgf m p.121
- Magneto ecu p.121
- Power unit p.122
- P l fig 9 p.122
- Electric parts p.122
- P l fig 9 p.123
- Electric parts p.123
- St oil p.124
- Power unit p.124
- P l fig 5 p.124
- N m 4 lb ft 0 kgf m p.124
- Fuel pump fuel rail vapor separator p.124
- Fuel pump fuel rail vapor separator p.125
- St oil p.125
- P l fig 5 p.125
- N m 4 lb ft 0 kgf m p.125
- St oil p.126
- Power unit p.126
- P l fig 5 p.126
- Fuel pump fuel rail vapor separator p.126
- St oil p.127
- P l fig 4 p.127
- Intake manifold p.127
- St oil p.128
- Power unit p.128
- P l fig 6 p.128
- Cam shaft oil pump p.128
- Cylinder head p.129
- P l fig 1 p.129
- St oil p.129
- St oil p.130
- Power unit p.130
- Intake valve exhaust valve p l fig 7 p.130
- St oil p.131
- P l fig 2 p.131
- Cylinder p.131
- St oil p.132
- Power unit p.132
- Piston crankshaft p.132
- P l fig 3 p.132
- Top cowl p.133
- P l fig 23 p.133
- Power unit p.134
- Inspection of compression pressure p.134
- Inspection items p.134
- Inspection of oil pressure p.135
- Power unit p.136
- Mark b p.136
- Inspection of valve clearance p.136
- I a ii d p.136
- Removing power unit p.138
- Power unit p.138
- Caution p.138
- Power unit p.140
- Caution p.140
- Removing timing belt and pulley p.141
- Caution p.141
- Power unit p.142
- Inspection of timing belt p.142
- Caution p.143
- 4 5 6 7 p.143
- Installation of pulley and timing belt p.143
- Power unit p.144
- Caution p.144
- Removing cylinder head p.146
- Power unit p.146
- Caution p.147
- Power unit p.148
- Inspection of valve spring p.148
- Inspection of valve guide p.149
- Inspection of valve p.149
- Power unit p.150
- Inspection of valve seat p.150
- Correction of valve seat p.151
- Power unit p.152
- Inspection of rocker arm and rocker arm shaft p.153
- Caution p.153
- Power unit p.154
- Inspection of cam shaft p.154
- Inspection of cylinder head p.155
- Power unit p.156
- Inspection of oil pump p.156
- Installation of valves p.157
- Power unit p.158
- Installation of rocker arm shaft p.158
- Installation of cam shaft p.158
- Installation of oil pump p.159
- Power unit p.160
- Installation of cylinder head p.160
- Disassembly of cylinder block p.161
- Inspection of piston outer diameter p.162
- Inspection of piston clearance p.162
- Inspection of cylinder inner diameter p.162
- Power unit p.162
- Inspection of piston rings p.163
- Inspection of piston ring side clearance p.163
- Power unit p.164
- Inspection of piston pins p.164
- Inspection of connecting rod small end inner diameter p.164
- Inspection of connecting rod big end side clearance p.164
- Inspection of crankshaft p.165
- A a a a p.165
- Power unit p.166
- Inspection of crank pin oil clearance p.166
- Inspection of crank shaft main journal oil clearance p.167
- Inner diameter of cylinder crank case p.168
- I ii iii iv p.168
- Bearing holder inner diameter code p.168
- A a a a p.168
- Thickness of bearing color of inner diameter code p.168
- Power unit p.168
- Assembling piston and connecting rod p.169
- Power unit p.170
- Power unit p.172
- Installation of power unit p.173
- Power unit p.174
- Caution p.174
- Removing recoil starter p.175
- Disassembly of recoil starter p.175
- Power unit p.176
- Inspection of recoil starter p.176
- Installation of recoil starter p.177
- Power unit p.178
- Lower unit p.179
- Inspection items p.179
- Special tool p.179
- Parts layout p.179
- Special tools p.180
- Lower unit p.180
- Parts layout p.182
- P l fig 14 p.182
- Lower unit p.182
- Gear case p.182
- P l fig 15 p.183
- N m 4 lb ft 0 kgf m p.183
- N m 18 lb ft 2 kgf m p.183
- Drive system water pump p.183
- A projection b hole p.183
- Lower unit p.184
- Drive system water pump p.184
- A projection b hole p.184
- P l fig 15 p.184
- N m 4 lb ft 0 kgf m p.184
- N m 18 lb ft 2 kgf m p.184
- P l fig 16 p.185
- Removing propeller p.186
- Lower unit p.186
- Inspection items p.186
- Draining gear oil p.186
- Removing lower unit p.187
- Disassembly of water pump p.187
- Removing propeller shaft housing ass y p.188
- Lower unit p.188
- Inspection of water pump p.188
- Disassembly of propeller shaft ass y p.189
- Caution p.189
- Assembly of propeller shaft ass y p.189
- Inspection of propeller shaft p.189
- Lower unit p.190
- Disassembly of propeller shaft housing p.190
- Inspection of propeller shaft housing p.191
- Lower unit p.192
- Assembly of propeller shaft housing p.192
- Removing pump case lower p.193
- Removing clutch cam and cam rod p.193
- Disassembly of pump case lower p.193
- Disassembly of clutch cam and cam rod p.193
- Assembly of pump case lower p.193
- Removing drive shaft p.194
- Lower unit p.194
- Inspection of cam rod and clutch cam p.194
- Disassembly of drive shaft p.194
- Assembly of cam rod and clutch cam p.194
- Inspection of pinion gear b gear and forward gear a gear p.195
- Inspection of drive shaft p.195
- Disassembly of forward gear a gear p.195
- Assembly of forward gear a gear p.195
- Assembly of drive shaft p.196
- Lower unit p.196
- Disassembly of gear case p.196
- Caution p.196
- Inspection of gear case p.197
- Assembly of lower unit p.197
- Lower unit p.198
- Installation of pinion gear b gear p.198
- B7 72731 0 p.198
- 72733 0 p.198
- 72732 0 p.198
- Settling pinion gear b gear height p.199
- Lower unit p.200
- Settling forward gear a gear backlash p.202
- Lower unit p.202
- Lower unit p.204
- Reassembly of pinion gear nut b gear nut p.205
- Assembly of propeller shaft housing p.205
- Reassembly of pump case lower p.206
- Lower unit p.206
- Assembly of water pump p.206
- Lower unit p.208
- Installation of lower unit p.208
- Warning p.209
- Lower unit p.210
- Parts layou p.211
- Inspection items p.211
- Bracket p.211
- Special tools p.211
- Ptt wiring and layout diagra p.211
- Special tools p.212
- Removing upper mount p.212
- Mount puller kit p n 361 72760 0 p.212
- Bracket p.212
- Ptt wiring and layout diagram p.213
- Parts layout p.214
- P l fig 13 p.214
- Drive shaft housing p.214
- Bracket p.214
- Swivel bracket mechanical tilt p.215
- P l fig 19 p.215
- Bracket p.216
- 6 34 33 p.216
- 5 2 8 9 p.216
- P l fig 18 p.216
- N m 8 lb ft 1 kgf m p.216
- Clamp bracket reverse lock p.216
- P l fig 20 p.217
- N m 8 lb ft 1 kgf m p.217
- N m 17 lb ft 2 kgf m p.217
- Bracket ptt gas assistant p.217
- N m 8 lb ft 1 kgf m p.218
- N m 17 lb ft 2 kgf m p.218
- Bracket ptt gas assistant p l fig 20 p.218
- Bracket p.218
- N m 4 lb ft 0 kgf m p.219
- N m 18 lb ft 3 kgf m p.219
- N m 112 lb ft 15 kgf m p.219
- N m 1 lb ft 0 kgf m p.219
- A chamfer p.219
- Power trim tilt p.219
- P l fig 21 p.219
- N m 5 lb ft 0 kgf m p.219
- Tiller handle p.220
- P l fig 12 p.220
- Bracket p.220
- 25 8 7 p.220
- P l fig 22 p.221
- Bottom cowl p.221
- P l fig 16 p.222
- Bracket p.222
- P l fig 17 p.223
- N m 30 lb ft 4 kgf m p.223
- Inspection of throttle cable p.224
- Inspection items p.224
- Bracket p.224
- Installation of tiller handle p.224
- Adjustment of co pilot plate p.225
- Removing drive shaft housing p.226
- Bracket p.226
- Pulling out upper mount p.227
- Disassembly of drive shaft housing p.227
- Inspection of oil strainer p.228
- Bracket p.228
- Assembly of drive shaft housing p.228
- Installation of drive shaft housing ass y p.229
- Removing steering shaft p.230
- Installing steering shaft p.230
- Bracket p.230
- Removing clamp bracket ptt or gas assistant model p.231
- Removing clamp bracket mechanical tilt model p.231
- Bracket p.232
- Installation of clamp bracket ptt or gas assistant model p.232
- Installation of clamp bracket mechanical tilt model p.233
- Removing ptt unit gas shock absorber p.234
- Bracket p.234
- Removing ptt pump and valves p.235
- Removing ptt motor p.235
- Inspection of ptt pump and valves p.235
- Caution p.235
- Removing tilt cylinder p.236
- Inspection of tilt cylinder p.236
- Caution p.236
- Bracket p.236
- Installation of ptt pump and motor p.237
- Inspection of valve p.237
- Bracket p.238
- Assembly of tilt cylinder p.238
- Warning p.240
- Bracket p.240
- Air purging ptt unit separated from outboard motor p.240
- Installation of ptt unit gas shock absorber p.242
- Bracket p.242
- Warning p.243
- Air purging ptt unit installed on the outboard motor p.243
- Up down p.244
- Inspection of ptt solenoid p.244
- Bracket p.244
- Inspection of ptt switch p.245
- Fuel control system p.247
- Electrical system p.247
- Electrical component layout p.247
- Ecu coupler p.247
- Battery charging system p.247
- Starting syste p.247
- Special tools p.247
- Parts layout p.247
- Special tools p.248
- Electrical system p.248
- Electrical component layout port side view p.249
- Electrical system p.250
- Bow side view p.250
- Starboard side view p.251
- Top view p.252
- Electrical system p.252
- Tiller handle model p.253
- Parts layout p.254
- P l fig 8 p.254
- Magneto ecu p.254
- Electrical system p.254
- P l fig 9 p.255
- Electric parts p.255
- P l fig 9 p.256
- Electrical system p.256
- Electric parts p.256
- Starter motor p.257
- P l fig 10 p.257
- 13 1 7 p.257
- St oil p.258
- P l fig 5 p.258
- N m 4 lb ft 0 kgf m p.258
- Fuel pump fuel rail vapor separator p.258
- Electrical system p.258
- P l fig 5 p.259
- N m 4 lb ft 0 kgf m p.259
- Fuel pump fuel rail vapor separator p.259
- St oil p.259
- Inspection of plug cap p.260
- Inspection of ignition sparks p.260
- Ignition system ignition control system p.260
- Electrical system p.260
- Inspection of ignition coils p.261
- Inspection of alternator p.261
- Inspection of pulser coil p.262
- Inspection of oil pressure switch p.262
- Electrical system p.262
- Off on p.263
- Inspection of water temperature sensor p.263
- Inspection of start switch tiller handle model p.263
- Inspection of neutral switch tiller handle model p.263
- Inspection of stop switch p.264
- Electrical system p.264
- Inspection of isc valve p.265
- Inspection of injectors p.265
- Fuel control system p.265
- Inspection of throttle position sensor p.266
- Inspection of mat manifold temperature sensor p.266
- Inspection of fuel feed pump ffp p.266
- Electrical system p.266
- Starting system p.267
- Inspection of starter solenoid p.267
- Inspection of fuse p.267
- Disassembly of starter motor p.267
- Inspection of starter motor pinion p.268
- Inspection of armature p.268
- Electrical system p.268
- 3 3 3 3 3 1 p.268
- Inspection of brushes p.269
- Inspection of starter motor operation p.269
- Inspection of rectifier p.270
- Inspection of alternator p.270
- Electrical system p.270
- Battery charging system p.270
- Ecu coupler p.271
- Electrical system p.272
- Troubleshooting list p.274
- Troubleshooting p.274
- Starting system p.275
- Power unit p.275
- Troubleshooting p.276
- Yes yes p.277
- Warning p.277
- Ignition system p.277
- Troubleshooting p.278
- Fuel system p.279
- Troubleshooting p.280
- State 2 p.281
- Troubleshooting p.282
- Ignition system p.282
- Yes yes p.283
- Fuel system p.283
- Troubleshooting p.284
- Lubrication system p.284
- Cooling system p.285
- Troubleshooting p.286
- Ignition system p.287
- Warning p.287
- Troubleshooting p.288
- Fuel system p.288
- Ptt unit p.289
- State 1 ptt will not operate p.289
- Troubleshooting p.290
- Warning p.291
- Set up p.291
- Caution p.291
- Ac diagnosis p.291
- Troubleshooting p.292
- Software install p.292
- If putting cd into cd drive will not cause installation software to start p.293
- Diagnosis file information p.293
- Troubleshooting p.294
- Hardware connection p.294
- Position of on off switch for function test and running drop test p.295
- Troubleshooting p.296
- Operating procedure p.296
- Setting communication com port rs232c port p.297
- Troubleshooting p.298
- Monitoring ecu data p.298
- Monitoring history and failure code retrieval p.299
- Troubleshooting p.300
- Function test p.300
- Running test drop test p.301
- Troubleshooting p.302
- Explanation of error code p.303
- Exit diagnostic p.303
- Troubleshooting p.304
- Accessories p.305
- Accessories p.306
- Remote control model p.306
- Remote control components p.306
- Warning p.307
- Accessories p.308
- Caution p.308
- Installation of meters and battery p.309
- Installation of meters p.309
- Installation of battery p.309
- Wiring diagram of remote and control meters p.310
- Accessories p.310
- Operation p.311
- Warning indication p.311
- Accessories p.312
- Wiring diagram p.313
- Wiring char p.313
- Mf mfg mode p.313
- Ep epg ept mode p.313
- Ef efg eft model p.313
- Wiring diagram p.314
- Ob no 03 21054 1 06 02 nb 2600 p.319
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Лодочный мотор Tohatsu MFS30 D ETS есть ли в топливном насосе обратный клапан?
3 месяца назад