AEG 411570 PS 305 DG [6/111] English english 11
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AEG 411570 PS 305 DG [6/111] English english 11

AEG PS 305 DG 411570 [6/111] English english 11
10 11
ALIGNMENT
STEP FOUR: BLADE SQUARE TO TABLE
(BEVEL ADJUSTMENT) (FIG. 15)
■ Place the saw in the 0° bevel index position and
make sure bevel lock is disengaged.
■ Lower the blade and engage the head hold down.
■ Use a combination square to check that the blade is
90° to the table. If the blade does not contact the full
length of the square:
a. Lift the bevel lock lever.
b. Loosen the two socket head screws that secure
the bevel scale.
c. Grasp the upper metal guard and move the
powerhead left or right until the blade makes full
contact with the length of the square.
d. Securely tighten two socket head screws.
ADJUST BEVEL SCALE INDICATOR (FIG. 16)
■ Loosen the Phillips screw that holes the indicator
in place.
■ Reposition the indicator to align it with 0° mark and
retighten screw.
STEP FIVE: POSITIONING ZERO CLEARANCE
BLADE INSERT (WHEN MINIMAL TEAR OUT
OR CONTROL OF SMALL OFFAL IS DESIRED)
(FIG. 17)
■ Loosen the three screws that secure the zero
clearance blade insert on one side of the blade.
■ Slide the zero clearance blade insert in towards the
blade until it is as close to the blade as possible
without actually touching the blade.
■ Retighten the three screws.
■ Repeat steps 1-3 for the opposite side of the blade.
MITER LOCK LEVER ADJUSTMENT
With the blade set at an “unindexed” miter position
(other than 0°, 15°, 22.5°, 31.6°, 45° and 60°) and the
miter lock lever set in the “locked” position the locking
action should feet tight and secure.Considerable effort
should be required to move the table (blade). While it is
always possible to force the table to move, it should resist
moving when a reasonable amount of force is applied.
To check, follow these steps:
■ Release miter lock lever and position blade at an
“unindexed” position. Lock the miter lock lever.
■ Try and rotate the table. If the table easily moves:
- Release the miter lock lever. Locate the set screw
underneath the miter lock lever.
- Use a 4mm hex wrench to adjust the set screw.
- Lock the miter lock lever and try moving the table.
Readjust if necessary.
BEVEL LOCK LEVER ADJUSTMENT
With the blade set at an “unindexed” bevel position
(other than 0°, 22.5°, 33-7/8°, 45°) and the bevel lock
lever set in the “locked” position the locking action should
feel tight and secure.Considerable effort should be
required to move the blade. While it is always possible to
force the blade to move, it should resist moving when a
reasonable amount of force is applied.
If the bevel moves easily:
■ Release the bevel lock lever.
■ Locate the two 12 mm locking jam nuts (41) behind
the bevel lock lever.
■ Loosen the top locking jam nut.
■ To tighten the bevel lock lever mechanism turn the
bottom jam nut clockwise.To loosen the lock lever
mechanism turn the bottom jam nut counterclockwise.
■ Lock the bevel lock lever and try moving the blade.
Readjust if necessary.
Note: When unlocked the bevel mechanism should
freely pivot. A grating sound indicates the bevel
mechanism needs to be loosened slightly.
BEVEL PIVOT MOVEMENT/ADJUSTMENT
(FIG. 5)
Check that the miter saw bevels easily by unlocking the
bevel lock lever and tilting the blade.
Note: At least one thread of the pivot bolt should stick out
past the hex lock nut (42).
If the movement is tight or there is looseness in the pivot,
do the following adjustment procedure:
■ Unlock the bevel lock lever.
■ Turn the hex lock nut with 19 mm socket.
■
Recheck the bevel movement and readjust if necessary.
GB
F D E
English
I P NL S DK N FIN GR H CZ RUS RO PL
FOUR BASIC SAW CONTROLS
■ Depth adjustment cam and head hold down
(Fig. 7 & 8) to release the blade:
- While applying light downward pressure on the handle,
pull the depth adjustment cam (17) to the right,
raise the blade.
Note: It is not necessary to loosen depth adjustment
knob (35).
- Rotate the depth adjustment cam so the flat on the
cam is facing upward.
Note: Head Hold Down is for transport and storage
purposes only. No cutting operations should take
place while hold down is engaged.
- To lock the blade in the lower position.
- Pull the depth adjustment cam to the right and lower
the blade into the table.
- Rotate the depth adjustment cam until slot engages
pin on upper guard.
■ Slide lock knob:
- Turn the slide lock knob counterclock-wise to loosen
and clockwise to tighten. Loosening the knob will
allow the powerhead to slide back and forth.
Tightening the knob will lock the powerhead in place.
ALIGNMENT
WARNING
To reduce the risk of injury from unexpected
starting or electrical shock, do not plug the saw in.
The power cord must remain unplugged
whenever you are working on the saw.
STEP ONE: REPOSITIONING ZERO CLEARANCE
BLADE INSERT (FIG. 9)
The zero clearance blade insert needs to be repositioned
so it is temporarily out of the way when aligning
the blade. It may be replaced after the blade is aligned.
■ Loosen the three screws that secure the zero
clearance blade insert on one side of the blade.
■ Slide the zero clearance insert away from the blade
as far as possible.
■ Retighten the three screws.
■ Repeat steps 1-3 for the opposite side of the blade.
STEP TWO: SLIDE TUBE ADJUSTMENT
(FIG. 10-11)
■ Place the powerhead in the 0° miter/0° bevel index
and lock head in lower position.
■ Check to see that the blade is approximately centered
between the two zero clearance blade inserts.
Also check for play between the right slide rail (36)
and the pivot assembly (37).
■ If adjustment is required loosen the jam nuts on all
four grub screws (38) as shown.
■ Loosen the top two grub screws.
■ Tighten or loosen the lower two grub screws as
required to center the blade between the zero
clearance inserts.
■ Tighten the lower two jam nuts.
■ To minimize play in the slide tubes (11) gradually
tighten the top two grub screws while at the same
time sliding the powerhead back and forth. Tighten
the top jam nuts.
STEP THREE: BLADE SQUARE TO FENCE
(MITER ALIGNMENT) (FIG. 12-13)
■ Place the blade in the 0° miter index and lock the
miter lock.
■ To check blade squareness to fence, lock powerhead
in lower position. Use a combination square.
Place the square against the fence and next to the
blade as illustrated. Locate the square properly so it
does not contact the set in the teeth of sawblade,
giving an inaccurate reading. The sawblade body
should contact the full length of the square.
■ If blade contacts full length of square, no alignment is
necessary, skip step below. If blade is not square to
the fence, follow the alignment procedure.
- Remove sliding fences by loosening fence lock
knobs approximately two turns. Slide fences toward
blade and lift up to remove.
- Loosen the fence lock bolts.
- Place a combination square against the sawblade
and adjust the fence until it is 90° to the blade.
- Tighten the fence lock bolts.
- Replace sliding fences and tighten fence lock knobs.
ADJUST MITER SCALE INDICATOR (FIG. 14)
■ Loosen the Phillips screw that holds the indicator (8)
in place.
■ Reposition the indicator to align it with 0° mark, and
retighten screw.
GB
F D E
English
I P NL S DK N FIN GR H CZ RUS RO PL
ENGLISH ENGLISH

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STEP FOUR BASIC SAW CONTROLS Depth adjustment cam and Fig 7 8 to release the blade head hold SLIDE TUBE ADJUSTMENT down Place the powerhead in the 0 miter 0 bevel index and lock head in lower position While applying light downward pressure on the handle pull the depth adjustment cam 17 to the right raise the blade Check to see that the blade is approximately centered between the two zero clearance blade inserts Also check for play between the right slide rail 36 and the pivot assembly 37 Note It is not necessary to loosen depth adjustment knob 35 Rotate the depth adjustment cam so the flat on the cam is facing upward Note Head Hold Down is for transport and storage purposes only No cutting operations should take place while hold down is engaged If adjustment is required loosen the jam nuts on all four grub screws 38 as shown Loosen the top two grub screws Tighten the lower two jam nuts Pull the depth adjustment cam to the right and lower the blade into the table To minimize play in the slide tubes 11 gradually tighten the top two grub screws while at the same time sliding the powerhead back and forth Tighten the top jam nuts STEP Slide lock knob Turn the slide lock knob counterclock wise to loosen and clockwise to tighten Loosening the knob will allow the powerhead to slide back and forth Tightening the knob will lock the powerhead in place ALIGNMENT WARNING To reduce the risk of injury from unexpected starting or electrical shock do not plug the saw in The power cord must remain unplugged whenever you are working on the saw STEP ONE REPOSITIONING ZERO CLEARANCE BLADE INSERT FIG 9 The zero clearance blade insert needs to be repositioned so it is temporarily out of the way when aligning the blade It may be replaced after the blade is aligned Loosen the three screws that secure the clearance blade inserton one side of the blade zero Slide the zero clearance insert away from the blade as far as possible Retighten the three screws Repeat steps 1 3 for the opposite side of the blade THREE BLADE SQUARE TO FENCE MITER ALIGNMENT FIG 12 13 Place the blade in the 0 miter index and lock the miter lock To check follow these steps ALIGNMENT STEP FOUR BLADE SQUARE TO TABLE Place the saw in the 0 bevel index position and make sure bevel lock is disengaged Lower the blade and engage the head hold down Use a combination square to check that the blade is 90 to the table If the blade does not contact the full length of the square a Lift the bevel lock lever b Loosen the two socket head screws that secure the bevel scale c Grasp the upper metal guard and move the powerhead left or right until the blade makes full contact with the length of the square d Securely tighten two socket head screws Loosen the Phillips screw that holes the indicator in place Reposition the indicator to align it with 0 mark and retighten screw To check blade squareness to fence lock powerhead in lower position Use a combination square Place the square against the fence and next to the blade as illustrated Locate the square properly so it does not contact the set in the teeth of sawblade giving an inaccurate reading The sawblade body should contact the full length of the square STEP If blade contacts full length of square no alignment is necessary skip step below If blade is not square to the fence follow the alignment procedure Slide the zero clearance blade insert in towards the blade until it is as close to the blade as possible without actually touching the blade Remove sliding fences by loosening fence lock knobs approximately two turns Slide fences toward blade and lift up to remove Loosen the fence lock bolts Place a combination square against the sawblade and adjust the fence until it is 90 to the blade Tighten the fence lock bolts Replace sliding fences and tighten fence lock knobs ADJUST MITER SCALE INDICATOR FIG 14 Loosen the Phillips screw that holds the indicator 8 in place POSITIONING ZERO CLEARANCE BLADE INSERT WHEN MINIMAL OR CONTROL OF SMALL OFFAL TEAR OUT IS DESIRED FIG 17 Loosen the three screws that secure the clearance blade insert on one side of the blade Release the miter lock lever Locate the set screw underneath the miter lock lever Use a 4mm hex wrench to adjust the set screw Lock the miter lock lever and try moving the table Readjust if necessary BEVEL LOCK LEVER ADJUSTMENT With the blade set at an unindexed bevel position other than 0 22 5 33 7 8 45 and the bevel lock lever set in the locked position the locking action should feel tight and secure Considerable effort should be required to move the blade While it is always possible to force the blade to move it should resist moving when a reasonable amount of force is applied If the bevel moves easily ADJUST BEVEL SCALE INDICATOR FIG 16 FIVE Release miter lock lever and position blade at an unindexed position Lock the miter lock lever Try and rotate the table If the table easily moves BEVEL ADJUSTMENT FIG 15 Tighten or loosen the lower two grub screws as required to center the blade between the zero clearance inserts To lock the blade in the lower position Rotate the depth adjustment cam until slot engages pin on upper guard TWO FIG 10 11 zero Retighten the three screws Release the bevel lock lever Locate the two 12 mm locking jam nuts 41 behind the bevel lock lever Loosen the top locking jam nut To tighten the bevel lock lever mechanism turn the bottom jam nut clockwise To loosen the lock lever mechanism turn the bottom jam nut counterclockwise Lock the bevel lock lever and try moving the blade Readjust if necessary Note When unlocked the bevel mechanism should freely pivot A grating sound indicates the bevel mechanism needs to be loosened slightly BEVEL PIVOT MOVEMENT ADJUSTMENT FIG 5 Repeat steps 1 3 for the opposite side of the blade Check that the miter saw bevels easily by unlocking the bevel lock lever and tilting the blade MITER LOCK LEVER ADJUSTMENT Note At least one thread of the pivot bolt should stick out past the hex lock nut 42 With the blade set at an unindexed miter position other than 0 15 22 5 31 6 45 and 60 and the miter lock lever set in the locked position the locking action should feet tight and secure Considerable effort should be required to move the table blade While it is always possible to force the table to move it should resist moving when a reasonable amount of force is applied If the movement is tight or there is looseness in the pivot do the following adjustment procedure Unlock the bevel lock lever Turn the hex lock nut with 19 mm socket Recheck the bevel movement and readjust if necessary Reposition the indicator to align it with 0 mark and retighten screw 10 ENGLISH ENGLISH 11

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