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Telwin INVERPULSE 320 MIG-TIG-MMA [4/156] General safety considerations for arc welding
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lenses.
Use special re-resistant protective clothing and do not allow the skin to be
exposed to the ultraviolet and infrared rays produced by the arc; other people
in the vicinity of the arc should be protected by shields of non-reecting
curtains.
- Noise level: If particularly intensive welding operations cause a personal
daily exposure level (LEPd) that is greater than or equal to 85db(A), the use of
suitable personal protectors is compulsory.
- The electromagnetic elds generated by the welding process may interfere
with the operation of electrical and electronic equipment.
Users of vital electrical or electronic devices (e.g. pace-makers, respirators
etc.) should consult a doctor before stopping in the vicinity of areas where
this welding machine is used.
Users of vital electrical or electronic devices should not use the welding
machine.
- This welding machine complies with the requirements of the technical standard
for the product for use only and exclusively in industrial environments and
for professional purposes. It is not guaranteed to meet electromagnetic
compatibility requirements in the home.
EXTRA PRECAUTIONS
- WELDING OPERATIONS:
- In environments with increased riskof electric shock
- In conned spaces
- In the presence of ammable or explosive materials
MUST BE evaluated in advance by an “Expert supervisor” and must always
be carried out in the presence of other people trained to intervene in
emergencies.
Technical protection measures MUST BE taken as described in 5.10; A.7; A.9.
of the “IEC TECHNICAL SPECIFICATION or CLC/TS 62081”.
- Welding MUST NOT be allowed if the welding machine or wire feeder is
supported by the operator (e.g. using belts).
- The operator MUST NOT BE ALLOWED to weld in raised positions unless
safety platforms are used.
- VOLTAGE BETWEEN ELECTRODE HOLDERS OR TORCHES: working with
more than one welding machine on a single piece or on pieces that are
connected electrically may generate a dangerous accumulation of no-load
voltage between two different electrode holders or torches, the value of which
may reach double the allowed limit.
An expert coordinator must use measuring instruments to determine the
existence of a risk and should take suitable protection measures as detailed
in 5.9 of the “IEC TECHNICAL SPECIFICATION or CLC/TS 62081”.
RESIDUAL RISKS
- OVERTURNING: position the welding machine on a horizontal surface that is
able to support the weight: otherwise (e.g. inclined or uneven oors etc.) there
is danger of overturning.
CONTINUOUS WIRE WELDING MACHINES FOR MIG-MAG AND FLUX TIG, MMA
ARC WELDING DESIGNED FOR PROFESSIONAL AND INDUSTRIAL USE.
Note: In the following text the term “welding machine” will be used.
1. GENERAL SAFETY CONSIDERATIONS FOR ARC
WELDING
The operator should be properly trained to use the welding machine safely
and should be informed about the risks related to arc welding procedures, the
associated protection measures and emergency procedures.
(Refer also to the “IEC TECHNICAL SPECIFICATION or CLC/TS 62081”:
INSTALLATION AND USE OF EQUIPMENT FOR ARC WELDING).
- Avoid direct contact with the welding circuit: the no-load voltage supplied by
the welding machine can be dangerous under certain circumstances.
- When the welding cables are being connected or checks and repairs are
carried out the welding machine should be switched off and disconnected
from the power supply outlet.
- Switch off the welding machine and disconnect it from the power supply
outlet before replacing consumable torch parts.
- Make the electrical connections and installation according to the safety rules
and legislation in force.
- The welding machine should be connected only and exclusively to a power
source with the neutral lead connected to earth.
- Make sure that the power supply plug is correctly connected to the earth
protection outlet.
- Do not use the welding machine in damp or wet places and do not weld in the
rain.
- Do not use cables with worn insulation or loose connections.
- If the welding machine has a liquid cooling unit the lling operations should
be carried out with the welding machine switched off and disconnected from
the power supply outlet.
- Do not weld on containers or piping that contains or has contained ammable
liquid or gaseous products.
- Do not operate on materials cleaned with chlorinated solvents or near such
substances.
- Do not weld on containers under pressure.
- Remove all ammable materials (e.g. wood, paper, rags etc.) from the working
area.
- Provide adequate ventilation or facilities for the removal of welding fumes near
the arc; a systematic approach is needed in evaluating the exposure limits for
the welding fumes, which will depend on their composition, concentration
and the length of exposure itself.
- Keep the gas bottle (if used) away from heat sources, including direct
sunlight.
- Use adequate electrical insulation with regard to the electrode, the work piece
and any (accessible) earthed metal parts in the vicinity.
This is normally achieved by wearing gloves, shoes, head coverings and
clothing designed for this purpose and by using insulating platforms or
mats.
- Always protect your eyes using masks or helmets tted with appropriate
ENGLISH
INDEX
1. GENERAL SAFETY CONSIDERATIONS FOR ARC WELDING ...........................4
2. INTRODUCTION AND GENERAL DESCRIPTION ................................................5
2.1 INTRODUCTION ...............................................................................................5
2.2 METAL WELDABILITY ......................................................................................5
2.3 STANDARD ACCESSORIES ............................................................................5
2.4 OPTIONAL ACCESSORIES .............................................................................5
3. TECHNICAL DATA .................................................................................................5
3.1 DATA PLATE .....................................................................................................5
3.2 OTHER TECHNICAL DATA...............................................................................5
4. DESCRIPTION OF THE WELDING MACHINE ......................................................5
4.1 CONTROL DEVICES, ADJUSTMENT AND CONNECTION ............................5
4.2 WELDING MACHINE CONTROL PANEL .........................................................5
4.3 RECALLING AND STORING PROGRAMS ......................................................7
4.3.1 RECALLING MANUFACTURER’S PRE-STORED PROGRAMS ............7
4.3.1.1 MIG-MAG SYNERGIC programs ................................................7
4.3.1.2 OPERATION IN MANUAL MODE (“PRG 0”) ...............................7
4.3.2 STORING AND RECALLING CUSTOMISED MIG-MAG PROGRAMS ..7
4.3.2.1 Introduction ..................................................................................7
4.3.2.2 Storage capacity for customised MIG-MAG programs ................7
4.3.2.3 Storage procedure (SAVE) ..........................................................7
4.3.2.4 Procedure for recalling a customised program (RECALL) ..........7
5. INSTALLATION .......................................................................................................7
5.1 PREPARATION .................................................................................................7
5.2 HOW TO LIFT THE WELDING MACHINE ........................................................7
5.5.2 TIG WELDING .......................................................................................7
5.3 POSITION OF THE WELDING MACHINE .......................................................7
5.4 CONNECTION TO THE MAIN POWER SUPPLY............................................7
5.4.1 Note .........................................................................................................7
5.4.2 Plug and outlet .........................................................................................7
5.5 CONNECTION OF THE WELDING CABLES ..................................................7
5.5.1 MIG-MAG WIRE WELDING ....................................................................7
5.5.1.1 Connecting the gas bottle ............................................................7
5.5.1.2 Connecting the torch ...................................................................7
5.5.1.3 Connecting the welding current return cable ...............................7
5.5.2 TIG WELDING .......................................................................................7
5.5.2.1 Connection to the gas bottle ........................................................7
5.5.2.2 Connecting the welding current return cable ...............................8
5.5.2.3 Connecting the torch ...................................................................8
5.5.3 MMA WELDING WITH COATED ELECTRODE .....................................8
5.5.3.1 Connecting the electrode-holder clamp .......................................8
5.5.3.2 Connecting the welding current return cable ...............................8
5.5.4 WARNINGS ............................................................................................8
5.6 LOADING THE WIRE REEL .............................................................................8
5.7 REPLACING THE LINER IN THE TORCH .......................................................8
5.7.1 Coiled hose for steel wires ......................................................................8
5.7.2 Synthetic hose for aluminium wires.........................................................8
6. WELDING: DESCRIPTION OF THE PROCEDURE ...............................................8
6.1 MIG-MAG WELDING .......................................................................................8
6.1.1 SHORT ARC TRANSFER MODE ...........................................................8
6.1.2 SPRAY ARC TRANSFER MODE ............................................................8
6.1.3 PULSE ARC TRANSFER MODE ............................................................8
6.1.4 ADJUSTING THE WELDING PARAMETERS IN MIG-MAG ..................9
6.1.4.1 Protective gas ..............................................................................9
6.1.4.2 Welding current ...........................................................................9
6.1.4.3 Arc voltage and arc pinch-off .......................................................9
6.1.5 BI-LEVEL AND PULSE ON PULSE OPERATION ...................................9
6.2 TIG (DC) WELDING ..........................................................................................9
6.2.1 LIFT strike ................................................................................................9
6.3 MMA WELDING WITH COATED ELECTRODES .............................................9
6.4 WELD QUALITY ...............................................................................................9
7. MAINTENANCE ......................................................................................................9
7.1 ROUTINE MAINTENANCE ...............................................................................9
7.1.1.Torch ........................................................................................................9
7.1.2 Wire feeder .............................................................................................9
7.2 EXTRAORDINARY MAINTENANCE ...............................................................9
8. TROUBLESHOOTING ............................................................................................9
page page
Содержание
- Gb i f d e p nl dk sf n s gr ru h ro pl cz sk si hr scg lt ee lv bg 1
- Mig mag synergic systems multi process systems 1
- Mig mag tig mma 1
- Betriebs und wartungsanleitung s 22 3
- Brugs og vedligeholdelsesvejledning sd 46 3
- Eksploatavimo ir priežiūros instrukcijos psl 124 3
- Guarantee and conformity garanzia e conformità garantie et conformité garantie und konformität garantía y conformidad garantia e conformidade garantie en conformiteit garanti og overensstemmelseserklæring takuu ja vaatimustenmukaisuus garanti og konformitet garanti och överensstämmelse εγγυηση και συμμορφωση στισ διαταξεισ гарантия и соответствие garancia és a jogszabályi előírásoknak való megfelelőség garnţie şi conformitate gwarancja i zgodność záruka a shoda záruka a zhoda garancija in udobje garancija i sukladnost garantija ir atitiktis garantii ja vastavus garantija un atbilstība гаранция и съответствие 55 156 3
- Használati utasítások és karbantartási szabályok oldal 82 3
- Instrucciones para el uso y mantenimiento pág 28 3
- Instructies voor het gebruik en het onderhoud pag 40 3
- Instructions d utilisation et d entretien pag 16 3
- Instructions for use and maintenance pag 4 3
- Instrucţiuni de folosire şi întreţinere pag 88 3
- Instrukcje obsługi i konserwacji str 94 3
- Instrukser for bruk og vedlikehold s 58 3
- Instruktioner för användning och underhåll sid 64 3
- Instruções de uso e manutenção pág 34 3
- Istruzioni per l uso e la manutenzione pag 10 3
- Izmantošanas un tehniskās apkopes rokasgrāmata lpp 136 3
- Kasutusjuhendid ja hooldus lk 130 3
- Käyttö ja huolto ohjeet s 52 3
- Navodila za uporabo in vzdrževanje str 112 3
- Návod k použití a údržbě str 100 3
- Návod na použitie a údržbu str 106 3
- Uputstva za upotrebu i servisiranje str 118 3
- Οδηγιεσ χρησησ και συντηρησησ σελ 70 3
- Инструкции за употреба и поддръжка стр 142 3
- Инструкции по работе и техобслуживанию стр 76 3
- General safety considerations for arc welding 4
- Description of the welding machine 5
- Introduction and general description 5
- Technical data 5
- Installation 7
- Welding description of the procedure 8
- Maintenance 9
- Troubleshootin 9
- Indice 10
- Sicurezza generale per la saldatura ad arco 10
- Dati tecnici 11
- Descrizione della saldatrice 11
- Introduzione e descrizione generale 11
- Installazione 13
- Saldatura descrizione del procedimento 14
- Anomalie cause e rimedi 15
- Manutenzione 15
- Règles générales de sécurité pour le soudure à l arc 16
- Sommaire 16
- Description du poste de soudage 17
- Données techniques 17
- Introduction et description générale 17
- Installation 19
- Soudage description du procédé 20
- Anomalies causes et solution 21
- Entretien 21
- Allgemeine sicherheitsvorschriften zum lichtbogenschweissen 22
- Inhaltsverzeichnis 22
- Beschreibung der schweissmaschine 23
- Einführung und allgemeine beschreibung 23
- Technische daten 23
- Installation 25
- Schweissen verfahrensbeschreibung 26
- Störungen ursachen und abhilfemassnahmen 27
- Wartung 27
- Seguridad general para la soldadura por arco 28
- Índice 28
- Datos técnicos 29
- Descripción de la soldadora 29
- Introducción y descripción general 29
- Instalación 31
- Soldadura descripción del procedimiento 32
- Anomalías causas y solucione 33
- Mantenimiento 33
- Indice 34
- Segurança geral para a soldagem a arco 34
- Dados técnicos 35
- Descrição do aparelho de soldar 35
- Introdução e descrição geral 35
- Instalação 37
- Soldagem descrição do procedimento 38
- Manutenção 39
- Problemas causas e soluções 39
- Algemene veiligheid voor het booglassen 40
- Inhoud 40
- Beschrijving van de lasmachine 41
- Inleiding en algemene beschrijving 41
- Technische gegevens 41
- Installatie 43
- Lasoperatie beschrijving van de procedure 44
- Defecten oorzaken en oplossinge 45
- Onderhoud 45
- Almene sikkerhedsnormer vedrørende lysbuesvejsning 46
- Indholdsfortegnelse 46
- Beskrivelse af svejsemaskinen 47
- Indledning og almen beskrivelse 47
- Tekniske data 47
- Installation 49
- Svejsning beskrivelse af fremgangsmåden 50
- Forstyrrelser årsager afhjælpning 51
- Vedligeholdelse 51
- Kaarihitsauksen yleinen turvallisuus 52
- Sisällysluettelo 52
- Hitsauslaitteen kuvaus 53
- Johdanto ja yleiskuvaus 53
- Pyörälangansyötöll 53
- Tekniset tiedot 53
- Asennus 55
- Hitsausmenettely 56
- Huolto 57
- Häiriöt syyt ja ratkaisu 57
- Generell sikkerhet for buesveising 58
- Innholdsfortegnelse 58
- Beskrivelse av sveisebrenneren 59
- Innledning og almindelig beskrivelse 59
- Tekniske data 59
- Installasjon 61
- Sveising beskrivelse av prosedyren 62
- Feil årsaker og løsninge 63
- Vedlikehold 63
- Allmänna säkerhetsanvisningar för bågsvetsning 64
- Innehållsförteckning 64
- Beskrivning av svetsen 65
- Inledning och allmän beskrivning 65
- Tekniska data 65
- Installation 67
- Svetsning beskrivning av tillvägagångssätt 68
- Problem orsaker och åtgärde 69
- Underhåll 69
- Γενικη ασφαλεια για τη συγκολληση τοξου 70
- Καταλογοσ περιεχομενων 70
- Εισαγωγη και γενικη περιγραφη 71
- Περιγραφη του συγκολλητη 71
- Τεχνικα στοιχεια 71
- Εγκατασταση 73
- Συγκολληση περιγραφη τησ διαδικασιασ 74
- Ανομαλιεσ αιτιεσ και λυσεισ πιν 75
- Συντηρηση 75
- Общая техника безопасности при дуговой сварке 76
- Оглавление 76
- Введение и общее описание 77
- Описание сварочного аппарата 77
- Технические данные 77
- Установка 79
- Сварка описание процесса 80
- Аномалии причины и способы устранения 81
- Тех обслуживание 81
- Az ívhegesztés általános biztonsági szabályai 82
- Tartalomjegyzék 82
- A hegesztőgép leírása 83
- Bevezetés és általános leírás 83
- Műszaki adatok 83
- Összeszerelés 85
- Hegesztés az eljárás leírása 86
- Karbantartás 87
- Rendellenességek okok és megoldások 87
- Cuprins 88
- Măsuri generale de siguranţă în cazul sudurii cu arc 88
- Date tehnice 89
- Descrierea aparatului de sudură 89
- Introducere şi descriere generală 89
- Instalare 91
- Sudura descrierea procedeului 92
- Anomalii cauze şi remedii 93
- Întreţinere 93
- Ogólne bezpieczeństwo podczas spawania łukowego 94
- Spis treści 94
- Dane techniczne 95
- Opis spawarki 95
- Instalowanie 97
- Spawanie opis procesu 98
- Konserwacja 99
- Nieprawidłowości przyczyny i środki zaradcze 99
- Základní bezpečnostní pokyny pro obloukové svařování 100
- Popis svařovacího přístroje 101
- Technické údaje 101
- Úvod a základní popis 101
- Instalace 103
- Svařování popis pracovního postupu 104
- Poruchy jejich příčiny a způsob jejich odstranění 105
- Údržba 105
- Základné bezpečnostné pokyny pre oblúkové zváranie 106
- Popis zváracieho prístroja 107
- Technické údaje 107
- Úvod a základný popis 107
- Inštalácia 109
- Zváranie popis pracovného postupu 110
- Poruchy ich príčiny a spôsob ich odstránenia 111
- Údržba 111
- Kazalo 112
- Splošna varnost pri obločnem varjenju 112
- Opis varilnega aparata 113
- Tehnični podatki 113
- Uvod in splošni opis 113
- Namestitev 115
- Varjenje opis postopka 116
- Anomalije vzroki in popravila 117
- Vzdrževanje 117
- Kazalo 118
- Opća sigurnost za lučno varenje 118
- Opis stroja za varenje 119
- Tehnički podaci 119
- Uvod i opći opis 119
- Postavljanje stroja 121
- Varenje opis procedure 122
- Nepravilnosti razlozi i rješenj 123
- Servisiranje 123
- Bendri saugumo reikalavimai lankiniam suvirinimui 124
- Turinys 124
- Suvirinimo aparato aprašymas 125
- Techniniai duomenys 125
- Įvadas ir bendras aprašymas 125
- Instaliavimas 127
- Suvirinimas proceso aprašymas 128
- Gedimai jų priežastys ir pašalinimas 129
- Priežiūra 129
- Kaarkeevituse üldised ohutusnõuded 130
- Sisukord 130
- Keevitusseadme kirjeldus 131
- Sissejuhatus ja üldine kirjeldus 131
- Tehnilised andmed 131
- Paigaldamine 133
- Keevitus kirjeldus 134
- Hooldus 135
- Rikked põhjused ja kõrvaldamin 135
- Saturs 136
- Vispārīgā drošības tehnika loka metināšanas laikā 136
- Ievads un vispārīgs apraksts 137
- Tehniskie dati 137
- Uzstādīšana 139
- Metināšana darba procedūras apraksts 140
- Kļūmes cēloņi un risinājumi 141
- Tehniskā apkope 141
- Общи правила за безопасност при дъгово заваряване 142
- Съдържание 142
- Описание на електрожена 143
- Технически данни 143
- Увод и общо описание 143
- Инсталиране 146
- Аномалии причини и начини за отстраняване 148
- Поддръжка 148
- I max a x 149
- L min 2 149
- T16a 16a 70m 149
- Cz záruční list sk záručný list si certificat garancije hr garantni list lt garantinis pažymėjimas ee garantiisertifikaat lv garantijas sertifikāts вg гаранционна карта 156
- Directive direttiva directive richtlinie richtlijn directiva directiva direktiv direktiivi direktiv direktiv êáôåõèõíôçñéá ïäçãéá irányelv directiva dyrektywa smernicou naputak diretkiva směrnicí direktyvą direktiiviga direktīvai директива на ес 156
- Emc 2004 108 ec amdt 156
- En 60974 1 156
- En 60974 10 156
- Että laite mallia on yhdenmukainen direktiivissä at produktet er i overensstemmelse med att produkten är i överensstämmelse med ôï ðñïúüíåßíáé êáôáóêåõáóìýíï óýìöùíá ìå ôç заявляется что изделие соответствует a termék megfelel a következőknek produsul este conform cu produkt spełnia wymagania następujących dyrektyw 156
- Gb certificate of guarantee i certificato di garanzia f certificat de garantie d garantiekarte e certificado de garantia p certificado de garantia nl garantiebewijs dk garantibevis 156
- Lvd 2006 95 ec amdt 156
- Mod mont мод űrlap mudel модел št br 156
- Nr ariqm è č номер 156
- Sf takuutodistus n garantibevis s garantisedel gr pistopoihtiko egguhshs ru гарантийный сертификат h garancialevél ro certificat de garanţie pl certyfikat gwarancji 156
- Sk záruka výrobca ručí za správnu činnosť strojov a zaväzuje sa vykonať bezplatnú výmenu dielov opotrebovaných z dôvodu zlej kvality materiálu a následkom konštrukčných vád do 12 mesiacov od dátumu uvedenia stroja do prevádzky uvedeného na záručnom liste vrátené stroje a to i v podmienkach záručnej doby musia byť odoslané so zaplateným poštovným a budú vrátené na náklady príjemcu na základe dohody výnimku tvoria stroje spadajúce do spotrebného majetku v zmysle smernice 1999 44 es len za predpokladu že boli predané v členských štátoch eú záručný list je platný len v prípade keď je predložený spolu s účtenkou alebo dodacím listom poruchy vyplývajúce z nesprávneho použitia neoprávneného zásahu alebo nedostatočnej starostlivosti nespadajú do záruky zodpovednosť sa ďalej nevzťahuje na všetky priame i nepriame škody si garancija proizvajalec zagotavlja pravilno delovanje strojev in se zavezuje da bo brezplačno zamenjal dele ki se bodo obrabili zaradi slabe kakovosti materiala in zaradi napak 156
- Standard 156
- The product is in compliance with il prodotto è conforme a le produit est conforme aux die maschine entspricht het produkt overeenkomstig de el producto es conforme as o produto è conforme as at produktet er i overensstemmelse med 156
- Výrobok je v súlade so výrobek je ve shodě se proizvod je v skladu z proizvod je u skladu sa produktas atitinka toode on kooskõlas izstrādājums atbilst продуктът отговаря на 156
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