![Yamaha TDM850 (1996) [92/229] Inspection and repair](/img/pdf.png)
Yamaha TDM850 (1996) [92/229] Inspection and repair
![Yamaha TDM850 (1996) [92/229] Inspection and repair](/views2/1121413/page92/bg5c.png)
Содержание
- Service manual 2
- Tt350s 2
- Caution 4
- How to use this manual 4
- Notice 4
- Particularly important information 4
- Exploded diagram 5
- Manual format 5
- Symbol marks refer to the illustration 6
- Adj 1 real 2 authentic not artificial 3 yamaha 7
- Genuine 7
- Chapter 1 10
- General information 10
- General information 11
- Machine identification 11
- Important information 12
- Special tools 13
- Special tools 14
- For chassis service 18
- For electrical components 18
- Special tools 18
- Chapter 2 20
- Insp toi adj wil 20
- Periodic inspections and adjustements 20
- Insp tol i adj wil 22
- Periodic maintenance lubrication 22
- Engine 23
- Valve clearance adjustment 23
- Valve clearance adjustment 24
- Adjustment 25
- Caution ___________________________ 25
- Insp lol i adj wl 26
- Valve clearance adjustment 26
- Exhaust 27
- Installed pad number 27
- Intake 27
- Valve clearance adjustment 27
- Valve clearance adjustment 28
- Decompression cable adjustment 29
- Insp adj 30
- Idle speed adjustment throttle cable adjustment 31
- Insp adj 31
- Air filter cleaning 32
- Caution _____________________________ 32
- Insp adj 32
- Air filter cleaning engine oil level inspection 33
- Engine oil level inspection 34
- Engine oil replacement 34
- Insp adj 34
- Caution _____________________________ 35
- Engine oil replacement 35
- Caution ____ _________________________ 36
- Engine oil replacement oil strainer cleaning 36
- Insp i adj iwll 36
- Insp adj m 37
- Oil strainer cleaning compression pressure measurement 37
- Compression pressure measurement 38
- Adj wl 39
- Chassis 39
- Fuel cock cleaning 39
- Caution _____________________________ 40
- Front brake pad inspection brake fluid level 40
- Insp qi adj 40
- Inspection front brake adjustment 40
- Insp ad 41
- Rear brake adjustment 41
- Clutch adjustment 42
- Rear brake lining inspection 42
- Clutch adjustment 43
- Clutch adjustment drive chain slack check 44
- Drive chain slack check drive chain slack adjustment drive chain lubrication 45
- Insp toi adj iwl 45
- Adj wl 46
- Drive chain lubrication steering head adjustment steering head inspection 46
- Insp tol 46
- Insp adj 1 47
- Steering head adjustment front fork oil change 47
- Front fork oil change 48
- Insp joi adj 48
- Front fork oil change front fork adjustment 49
- Front fork adjustment 50
- Insp adj iwll 50
- Adj iwl 51
- Caution ___________________________ 51
- Rear shock absorber adjustment 51
- Caution ___________________________ 52
- I adj wil 52
- Rear shock absorber adjustment 52
- Wheel bearings check cable inspection and lubrication swingarm and relay arm lubrication 53
- Adj wc 54
- Insp toi 54
- Tires check 54
- Electrical 55
- Wheels check ignition timing check 55
- Ignition timing check battery inspection 56
- Insp adj wil 56
- Adj iwl 57
- Battery inspection 57
- Brake light switch adjustment 58
- Insp toi adj 58
- Spark plug inspection 58
- Chapter 3 60
- Engine overhaul 60
- Engine overhaul 63
- Engine removal 63
- Engine removal 64
- Engine removal 65
- Engine removal 66
- Engine removal 68
- Engine disassembly 69
- Caution _____________________________ 70
- Engine disassembly 70
- Engine disassembly 71
- Caution _____________________________ 72
- Engine disassembly 72
- Engine disassembly 73
- Engine disassembly 74
- Engine disassembly 75
- Engine disassembly 76
- Engine disassembly 77
- Engine disassembly 78
- Caution _____________________________ 79
- Engine disassembly 79
- Inspection and repair 80
- Inspection and repair 81
- Engine disassembly 82
- Engine disassembly 83
- Caution _____________________________ 84
- Inspection and repair 84
- Inspection and repair 85
- Inspection and repair 86
- Inspection and repair 87
- Inspection and repair 88
- Inspection and repair 89
- Inspection and repair 90
- Inspection and repair 91
- Inspection and repair 92
- Inspection and repair 93
- Inspection and repair 94
- Inspection and repair 95
- Inspection and repair 96
- Inspection and repair 97
- Caution _____________________________ 98
- Inspection and repair 98
- Inspection and repair 99
- Inspection and repair 100
- Engine assembly and adjustment 101
- Caution _____________________________ 102
- Engine assembly and adjustment 102
- Engine assembly and adjustment 103
- Engine assembly and adjustment 104
- Engine assembly and adjustment 105
- Caution _____________________________ 106
- Engine assembly and adjustment 106
- Engine assembly and adjustment 107
- Engine assembly and adjustment 108
- Engine assembly and adjustment 109
- Engine assembly and adjustment 110
- Engine assembly and adjustment 111
- Engine assembly and adjustment 112
- Engine assembly and adjustment 113
- Engine assembly and adjustment 114
- Engine assembly and adjustment 115
- Engine assembly and adjustment 116
- Engine assembly and adjustment 117
- Engine assembly and adjustment 118
- Engine assembly and adjustment 119
- Engine assembly and adjustment 120
- Engine assembly and adjustment 121
- Caution _____________________________ 122
- Caution ______________________________ 122
- Engine assembly and adjustment 122
- Caution _____________________________ 123
- Engine assembly and adjustment 123
- Eng 10 124
- Engine assembly and adjustment 124
- Engine assembly and adjustment 125
- Engine assembly and adjustment 126
- Engine assembly and adjustment 127
- Engine assembly and adjustment 128
- Engine assembly and adjustment 129
- Carburetion 130
- Chapter 4 130
- Carburetion 131
- Coasting enricher 131
- Carb if 132
- Coasting enriche 132
- Carburetor 133
- Carbureto 134
- Carburetor 135
- Carbureto 136
- Carburetor 137
- Carbureto 138
- Carburetor 139
- Caution _____________________________ 139
- Carbureto 140
- Carburetor 141
- Carbureto 142
- Chapter 5 145
- Chassis 145
- Chassis 147
- Front wheel 147
- Chasg t 148
- Front whee 148
- Caution ___________________________ 149
- Caution _____________________________ 149
- Front wheel 149
- Chasg r 150
- Front whee 150
- Chas s 151
- Rear wheel 151
- Rear whee 152
- Chasgfcfe 153
- Rear wheel 153
- Rear wheel 154
- Chasefafe 155
- Front brake 155
- Front brak 156
- Caution _____________________________ 157
- Front wheel 157
- Front brake 158
- Chas 3 159
- Front brake 159
- Front brak 160
- Chasc y 161
- Front brake 161
- Front brake 162
- Chasg fe 163
- Front brake 163
- Chas 7 164
- Front fork 164
- Chas 7 165
- Front fork 165
- Chase fe 166
- Front for 166
- Chasc y 167
- Front fork 167
- Front for 168
- Front fork 169
- Снабс у 169
- Front fork 170
- Steering head 171
- Chasg t 172
- Steering hea 172
- Steering head 173
- Steering hea 174
- Chase fe 175
- Rear shock absorber 175
- Rear shock absorber monocross suspension de carbn system 175
- Caution ___________________________ 176
- Chas fe 176
- Rear shock absorbe 176
- Caution _____________________________ 177
- Rear shock absorber 177
- Rear shock absorbe 178
- Caution _____________________________ 179
- Rear shock absorber 179
- Swingarm 180
- Chasg j 182
- Swingarm 182
- Swingarm 183
- Swingarm 184
- Swingarm drive chain and sprockets 185
- Chas 3fe 186
- Drive chain and sprocket 186
- Drive chain and sprockets 186
- Drive chain and sprockets 187
- Chapter 6 electrical 188
- Elec h 188
- Elec s 189
- Electrical 189
- Circuit diagram 190
- Electrical components 191
- Elec s 193
- Ignition system 194
- Ignition system 195
- Caution _____________________________ 196
- Ignition system 196
- Ignition system 197
- Elec s 198
- Ignition system 198
- Elec 9 199
- Lighting system 200
- Lighting system 201
- Caution _____________________________ 202
- Elec s 202
- Lighting system 202
- Appx s 204
- Chapter 7 appendices 204
- Appendices 205
- Appx a 205
- General specifications 205
- Specifications 205
- Specification 206
- Specifications 207
- Appx as 208
- Maintenance specifications engine 208
- Specification 208
- Specifications 209
- Appx x s 210
- Specification 210
- Appx s 211
- Specifications 211
- Specification 212
- Specifications 213
- Specification 214
- Specifications 215
- Chassis 216
- Specification 216
- Specifications 217
- Specification 218
- Electrical 219
- Specifications 219
- Specification 220
- Appx 1 221
- Definition of units 221
- General torque specification definition of units 221
- General torque specifications 221
- Cable routing 224
- Appx x s 225
- Cable routing 225
- Cable routin 226
- Appx s 227
- Cable routing 227
- Tt350s wiring diagram 228
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INSPECTION AND REPAIR ENG Piston ring end gap Installed 0 25 0 40 mm Top ring 0 010 0 016 in 0 25 0 40 mm 2nd ring 0 010 0 016 in 0 20 0 70 mm 0 008 0 028 in Oil ring Piston Ring Oversize Top and 2nd piston ring Oversize top and middle ring sizes are stamped on top of ring Oversize 2 50 Oversize 4 100 Oil control ring Expander spacer of bottom ring oil control ring is color coded to identify sizes Size Color Oversize 2 Blue Oversize 4 Yellow Piston Pin 1 Lubricate Piston pin Lightly 2 Install Piston pin CD into small end of connecting rod 2 3 Check Free play Free play Inspect connecting rod for wear Wear Replace connecting rod and piston pin 4 Piston Piston pin CD into piston 5 Check Free play into piston Free play Replace piston pin and or piston 3 30
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