Kawasaki WORKHORSE 250 (2003) [100/322] 36 engine top end

4-36 ENGINE TOP END

Exhaust System

This vehicle is equipped with a spark arrester approved

for off-road use by the U.S. Forest Service. It must be prop-

erly maintained to ensure its efficiency. In accordance with

the Periodic Maintenance Chart, clean the spark arrester.

CAUTION

The spark arrester must be installed correctly and

functioning properly to provide adequate fire pro-

tection.

Spark Arrester Cleaning

•

Refer to the Spark Arrester Cleaning in the Periodic Main-

tenance chapter.

Muffler Removal

•

Loosen the muffler clamp bolt [A] until the clamp turns

freely on the muffler.

•

Take out the muffler mounting bolts [B].

•

Remove the muffler [C] from the rear of the frame.

Exhaust Pipe Removal

•

Remove:

Muffler (see M uffler Removal)

Exhaust Pipe Holder Nuts [A] (both sides)

•

Take off the exhaust pipe [B], work them out of the frame,

and remove the exhaust pipe assembly.

•

Remove the exhaust pipe gaskets from the cylinder head.