Kawasaki WORKHORSE 250 (2003) [291/322] Electrical system 16 35

ELECTRICAL SYSTEM 16-35

Electric Starter System

Starter Motor Disassembly

•

Remove:

Starter Motor Through Bolts [A]

Left End Cover [B]

Right End Cover [C]

Yoke [D]

•

To remove the brush plate assembly [A], remove the ter-

minal locknut [B].

•

Hold the brush spring [A] with needle nose pliers, and pull

the brush [B] off the holder.

Starter Motor Assembly

•

Replace the O-rings with new ones.

•

Install the brush plate assembly to the right end cover

so that the projection [A] on the brush plate fits into the

groove on the right end cover.

•

Install the O-ring, insulators [B], and washer [C] in that

order to the terminal bolt.

•

Tighten:

Torque - Starter Motor Terminal Locknut [D]: 6.9 N·m (0.7

kgf·m, 61 in·lb)

•

Install the washers [A].

•

Install the armature [B] between the brushes.