Kawasaki WORKHORSE 250 (2003) [113/322] Friction plate thickness

ENGINE RIGHT SIDE 5-11

Clutches

One-way Clutch Inspection

•

Turn the primary clutch housing [A] by hand. The primary

clutch housing should turn counterclockwise [B] freely, but

should not turn clockwise.

•

Visually inspect the clutch parts; inner race [A], one-way

clutch [B], and outer race [C] at the primary clutch hous-

ing.

If there is any worn or damaged part, replace it.

Friction Plate Wear

If any friction plate thickness is less than the service limit,

replace the friction plates as a set.

[A] Friction Plate

Friction Plate Thickness

Standard: 2.9 ∼ 3.1 mm (0.11 ∼ 0.12 in.)

Service Limit: 2.6 mm (0 .10 in.)

Friction and Steel Plate Warp

If any plate is warped over the service limit, replace the

plates as a set.

Surface Plate [A]

Friction or Steel Plate [B]

Thickness Gauge [C]

Friction Plate Warp

Standard: less than 0.2 mm (0.008 in.)

Service Limit: 0.3 mm (0.0 12 in.)

Steel Plate Warp

Standard: less than 0.1 mm (0.004 in.)

Service Limit: 0.3 mm (0.012 in.)