Kawasaki WORKHORSE 250 (2003) [157/322] Reverse knob free play

CRANKSHAFT/TRANSMISSION 9-17

Transmission

External Shift Mechanism Inspection

•

Examine the shift mechanism for any damage.

•

Check the shift mechanism shaft [A], springs [B], and shift

mechanism arm [C].

If the shaft is bent, straighten or replace it. If the spline

[D] is damaged, replace the shaft.

If the springs are damaged in any way, replace them.

If the shift mechanism arm is damaged in any way, re-

place the lever.

•

Check the cam area [A] and ball assembly [B].

If the cam area is damaged, or if the ball assembly is worn

visibly, replace the damaged part.

Reverse Knob Free Play Adjustment

•

Check the reverse knob free play [A] when the transmis-

sion is in neutral.

Reverse Knob Free Play

Standard: 2 ∼ 3 mm ( 0.08 ∼ 0.12 in.)

[B] Reverse Knob

If the free play incorrect, l oosen the locknuts [A] and turn

them until the reverse knob has the proper amount of play.

Reverse Shift Mechanism Removal

•

Drain the engine oil (see Engine Lubrication System

chapter).

•

Remove:

Reverse Lever Bolt [A]

Reverse Lever [B]

•

Remove the engine (see Engine Removal/Installation

chapter).