Kawasaki WORKHORSE 250 (2003) [106/322] 4 engine right side

5-4 ENGINE RIGHT SIDE

Specifications

Item Standard Service Limit

Primary Clutch

Primary Clutch Housing Inside

Diameter

116.0 ∼ 116.2 mm 116.5 mm

(4.567 ∼ 4.575 in.) (4.587 in.)

Primary Clutch Shoe Groove Depth 1.0 ∼ 1.3 mm 0.5 mm

(0.04 ∼ 0.05 in.) (0.02 in.)

Secondary Clutch

Friction Plate Thickness

2.9 ∼ 3.1 mm (0.11 ∼ 0.12 in.) 2.6 mm (0.10 in.)

Friction Plate Warp less than 0.2 mm (0.008 in.) 0.3 mm (0.012 in.)

Steel Plate Warp less than 0.1 mm (0.004 in.) 0.3 mm (0.012 in.)

Clutch Spring Free Length 37.2 mm (1.46 in.) 35.7 mm (1.41 in.)

Primary Reduction

Gear Backlash 0.02 ∼ 0.11 mm 0.14 mm

(0.0008 ∼ 0.0043 in.) (0.0055 in.)

Primary Gear Inside Diameter 27.000 ∼ 27.021 mm 27.03 mm

(1.0630 ∼ 1.0638 in.) (1.0642 in.)

Crankshaft Diameter

26.959 ∼ 26.980 mm 26.94 mm

(1.0614 ∼ 1.0622 in.) (1.0606 in.)

Secondary Gear Inside Diameter 25.000 ∼ 25.021 mm 25.03 mm

(0.9842 ∼ 0.9851 in.) (0.9854 in.)

Secondary Gear Collar Diameter 24.970 ∼ 24.985 mm 24.95 mm

(0.9831 ∼ 0.9837 in.) (0.9823 in.)